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Management Science Letters

ISSN 1923-9343 (Online) - ISSN 1923-9335 (Print)
Quarterly Publication
Volume 6 Issue 11 pp. 691-700 , 2016

Energy paybacks of six-sigma: A case study of manufacturing industry in India Pages 691-700 Right click to download the paper Download PDF

Authors: Prabhakar Kaushik, Kapil Mittal, Pardeep Rana

DOI: 10.5267/j.msl.2016.10.001

Keywords: Six sigma, Energy conservation, Industrial case study

Abstract: Industries, nowadays, are concerned about energy consumption and ever narrowing rules of emissions by the governments. Therefore, a race to clean; green and less energy consuming manufacturing is going on throughout the world. But in authors’ perspective, the major part of energy exploitation lies in the production of a rejected product. Therefore alongside the use of energy saving processes and machinery, industry should primarily look for rejection reduction. This, apart from energy saving and profitability, will add to the moral responsibility of every person toward nature. Here in this paper, authors describe a case study in which the increased rejection rate of a part of cycle chain assembly is controlled by the application of Six Sigma. Six Sigma, from many years has proved to be an ultimate solution when it comes to the application part in manufacturing industries. It’s very generic and easily applicable methodology has drawn tremendous positive results throughout the world. A financial gain of INR 0.267 million was yielded by implying six-sigma approach. In a move toward energy saving, the money saved by the project was used for green manufacturing to promote energy conservation.

How to cite this paper
Kaushik, P., Mittal, K & Rana, P. (2016). Energy paybacks of six-sigma: A case study of manufacturing industry in India.Management Science Letters , 6(11), 691-700.

Refrences
Biswas, S., & Chowdhury, B. (2016). Industrial Applications and Practices of Six Sigma – A Literature Review. International Advanced Research Journal in Science, Engineering and Technology, 3(3), 176–179. http://doi.org/10.17148/IARJSET.2016.3337
Falcon, R. G., Alonso, D. V., Fernandez, L. M. G., & Perez-Lombard, L. (2012). Improving energy efficiency in a naphtha reforming plant using Six Sigma methodology. Fuel Processing Technology, 103, 110–116. http://doi.org/10.1016/j.fuproc.2011.07.010
Kaushik, P., Grewal, C. S., Bilga, P. S., & Khanduja, D. (2008). Utilising Six Sigma for energy conservation: A process industry case study. International Journal of Six Sigma and Competitive Advantage, 4(1), 18. http://doi.org/10.1504/IJSSCA.2008.018418
Kaushik, P., & Khanduja, D. (2008). DM make up water reduction in thermal power plants using Six Sigma DMAIC methodology. Journal of Scientific and Industrial Research, 67(1), 36–42.
Oja, P., Titze, S., Bauman, A., de Geus, B., Krenn, P., Reger-Nash, B., & Kohlberger, T. (2011). Health benefits of cycling: A systematic review. Scandinavian Journal of Medicine and Science in Sports, 21(4), 496–509. http://doi.org/10.1111/j.1600-0838.2011.01299.x
Sreedharan, V. R., & Raju, R. (2012). A systematic literature review of Lean Six Sigma in different industries. International Journal of Lean Six Sigma, 7(4).
Srinivasan, K., Muthu, S., Devadasan, S. R., & Sugumaran, C. (2016). Six Sigma through DMAIC phases : a literature review. International Journal of Productivity and Quality Management, 17(2), 236–257. http://doi.org/10.1504/IJPQM.2016.074462
Uluskan, M. (2012). A comprehensive insight into the Six Sigma DMAIC toolbox. International Journal of Lean Six Sigma, 7(4).
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Journal: Management Science Letters | Year: 2016 | Volume: 6 | Issue: 11 | Views: 2831 | Reviews: 0

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