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1.

Flexible job-shop scheduling problem with the number of workers dependent processing times Pages 357-370 Right click to download the paper Download PDF

Authors: Busra Tutumlu, Tugba Saraç

DOI: 10.5267/j.ijiec.2025.1.007

Keywords: Flexible Job-Shop Scheduling Problem, The Number of Workers, Dependent Processing Times, Mixed-Integer Programming, NSGA-II

Abstract:
Studies in the literature on flexible job-shop scheduling problems (FJSP) generally assume that one worker is assigned to each machine and that processing times are constant. However, in some industries, multiple workers with cooperation can process complex operations faster than one worker. If the possibility of completing jobs in a shorter time with worker cooperation is not taken into account, the opportunity to create more effective schedules may not be taken advantage of. Therefore, it is essential to consider the flexibility of collaboration between employees. However, to increase labor efficiency in businesses, jobs are also expected to be done with the minimum number of workers possible. This study considers the FJSP with both machine and number of workers dependent processing times. The objectives are minimizing the total tardiness and the total number of workers. A bi-objective mathematical model and an NSGA-II algorithm for large-sized problems have been proposed. The performance of the proposed solution approaches is demonstrated by using randomly generated test problems. For each problem, the most successful Pareto solution among the obtained solutions by the mathematical model and the NSGA-II algorithm was determined using the TOPSIS method. Furthermore, the effect of the total number of workers on the total tardiness is examined. The performance of proposed solution approaches, and when the worker number increases, the total tardiness of jobs can be reduced by an average of 75.88%, have been shown through comprehensive experimental studies.
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Journal: IJIEC | Year: 2025 | Volume: 16 | Issue: 2 | Views: 148 | Reviews: 0

 
2.

Integrating sequence-dependent setup times and blocking in hybrid flow shop scheduling to minimize total tardiness Pages 147-158 Right click to download the paper Download PDF

Authors: Atıl Kurt

DOI: 10.5267/j.ijiec.2024.10.005

Keywords: Hybrid flow shop scheduling, Iterative local search, Hybrid genetic algorithm, Total tardiness, Blocking, Sequence-dependent Setup Times

Abstract:
This study addresses the minimization of total tardiness in a hybrid flow shop scheduling problem with sequence-dependent setup times and blocking constraints. Each production stage includes multiple machines, and there are no buffers between the stages. The setup time required to process a job depends on the previously processed job. Two mixed-integer linear programming models are developed to formulate the problem. Moreover, an iterative local search algorithm and hybrid genetic algorithms are proposed to have quality solutions with minimal computational efforts. Several computational tests are conducted to tune the heuristic parameters for better performance. Computational experiments are carried out to evaluate the performance of solution methodologies in terms of quality and time. The results indicate that while mixed-integer programming models can solve small-size problem instances, they are not capable of solving large-sized instances. However, the proposed heuristic algorithms find quality solutions for all instances in a very short time.

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Journal: IJIEC | Year: 2025 | Volume: 16 | Issue: 1 | Views: 382 | Reviews: 0

 
3.

Optimal green technology investment and lot-sizing decision under carbon tax and cap-and-trade regulations considering planned shortages, outsourced repair and batch shipments Pages 221-246 Right click to download the paper Download PDF

Authors: Harun Öztürk

DOI: 10.5267/j.ijiec.2024.10.001

Keywords: Cost reduction effect, Carbon tax and cap-and-trade, Economic order quantity, Shortages, Outsourced repair, Batch shipment

Abstract:
In recent years, various issues such as industrial waste and emissions of greenhouse gases have led to serious environmental pollution. Industrial managers nowadays need to regard cutting carbon emissions as one of their principal responsibilities in relation to the environment, as industry is a major source of carbon emissions. Two prominent regulatory approaches to reducing carbon emissions from operations are the carbon tax and the cap-and-trade system. The existing literature on inventory studies has often considered the market-expanding effects of greening efforts. Nevertheless, a number of additional factors exert influence on greening efforts, with the cost reduction effect representing a critical one. This paper develops an inventory system in which each time a lot of items is received, a proportion of items are found to be of imperfect quality; to identify these, the retailer carries out a 100% inspection of goods received. Following this inspection, the saleable items are added to the inventory in the warehouse in batches of equal size, rather than one by one, and the retailer allows backordering to meet demand. Carbon emissions are incurred at every stage, including ordering, purchasing, repairing, transporting, and holding, so advanced green technology is employed to reduce them. Imperfect products can be sold to a second-hand market or sent to a repair shop. The model discussed in this paper calculates, for both options, the most cost-effective lot size for orders, shortage quantity, scale of green investment and number of batches.
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Journal: IJIEC | Year: 2025 | Volume: 16 | Issue: 1 | Views: 236 | Reviews: 0

 
4.

A machine learning framework for exploring the relationship between supply chain management best practices and agility, risk management, and performance Pages 223-238 Right click to download the paper Download PDF

Authors: Tyler Ward, Sam Khoury, Selva Staub, Kouroush Jenab

DOI: 10.5267/j.msl.2024.8.001

Keywords: Machine Learning, SCM, Best Practices, SC, Agility, Risk Management

Abstract:
This study provides a comprehensive analysis of supply chain management practices based on survey responses from a sample of enterprises. Through descriptive statistics, hypothesis testing, predictive modeling, advanced analytics techniques such as classification, clustering, and association rule mining, the research offers valuable insights into key areas of collaboration, quality management, technology adoption, agility, risk management, and customer responsiveness within supply chains. The findings highlight the importance of strategic integration, proactive problem-solving, customer-centric practices, and agility in meeting changing demands. The study also identifies distinct profiles of practice adoption and reveals intricate relationships between different supply chain practices. Overall, the research contributes to a deeper understanding of supply chain dynamics and offers actionable insights for improving operational performance and strategic decision-making.
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Journal: MSL | Year: 2025 | Volume: 15 | Issue: 4 | Views: 326 | Reviews: 0

 
5.

Energy-efficient scheduling for a flexible job shop problem considering rework processes and new job arrival Pages 871-886 Right click to download the paper Download PDF

Authors: Emrah Albayrak, Semih Önüt

DOI: 10.5267/j.ijiec.2024.7.004

Keywords: Energy-efficient, Enhanced NSGA II, Rescheduling, Rework processes, Multi-objective optimization, Flexible job shop scheduling

Abstract:
Sustainable production is not limited to environmental concerns only; It also provides economic benefits for businesses. Businesses that adopt sustainability principles can gain advantages in matters such as cost savings, competitive advantage, risk management, legal compliance and corporate reputation. Therefore, sustainability is no longer an option but a strategic imperative for businesses. For this reason, studies on energy-sensitive scheduling have started to increase recently. Another important factor in sustainable manufacturing is the reduction of scrap. Rework operations are required to reduce scrap. In this study, the multi-objective flexible job shop scheduling problem (MO-FJSP) that considers energy efficiency is discussed. The created model aims to minimize the energy consumption, total machine workload and makespan. In this study, new job arrivals are considered as dynamic events. Another dynamic event added to the model is the addition of rework processes between operations to reduce the scrap rate when a scrap decision is made during the production stages. The enhanced NSGA II algorithm was applied to solve this problem. The enhanced NSGA II algorithm was applied to test instances and its performance was compared using some of the multi-objective performance indicators. These experimental results prove the effectiveness of the proposed solution method.
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Journal: IJIEC | Year: 2024 | Volume: 15 | Issue: 4 | Views: 448 | Reviews: 0

 
6.

Improving a multi-echelon last mile delivery system by effective solution methods based on ant colony optimization Pages 977-996 Right click to download the paper Download PDF

Authors: Sena Kır, Serap Ercan Comer

DOI: 10.5267/j.ijiec.2024.6.001

Keywords: Last Mile Delivery, Dynamic Location Routing Problem, Ant Colony Optimization, Clustering Analysis

Abstract:
The Covid-19 pandemic has significantly impacted consumer behavior and commerce, prompting a shift towards online goods and services. The surge in demand has led to inefficiencies and disruptions, especially in the last-mile delivery (LMD) process. Because of the LMD, the final stage of the supply chain, plays a crucial role in transporting goods from businesses to consumers, challenges such as the cost inefficiencies of direct home delivery have underscored the need for innovative solutions. In this study, the collection delivery points (CDPs) approach was adopted instead of direct home delivery. It focuses on addressing these challenges by adopting service points as dynamic CDPs and handling the problem as a dynamic location routing problem (DLRP). Two solutions approaches are proposed, to select candidate depots strategically and determine efficient route configurations, to aim to minimize travel distance. One of them is a two-phased hierarchical method that starts with clustering and continues with an Ant Colony Optimization (ACO) based-hybrid algorithm, and the other one is based solely on an ACO-based hybrid algorithm. The performance of these approaches is evaluated on modified benchmark instances from the literature. It has been observed that the ACO based-hybrid algorithm is more successful in terms of total travel distance, and if an evaluation is made in terms of the number of routes, it is recommended that the results of the two-phased hierarchical method should also be considered. Furthermore, a real word case study was conducted with the proposed methods and the results were compared from different perspectives. The results corroborate the findings regarding benchmark instances, thereby providing additional validation to the results obtained.
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Journal: IJIEC | Year: 2024 | Volume: 15 | Issue: 4 | Views: 367 | Reviews: 0

 
7.

A two-stage stochastic model for picker allocation problem in warehouses considering the rest allowance and picker’s weight Pages 685-704 Right click to download the paper Download PDF

Authors: Elif Elçin Günay

DOI: 10.5267/j.ijiec.2024.5.001

Keywords: Order picking, Energy expenditure, Fatigue, Picker assignment problem, Stochastic programming, Sample average approximation

Abstract:
Order picking (OP) is a critical yet time-consuming and labor-intensive warehouse operation within the supply chain. In picker-to-part systems with high demand, pickers are exposed to fatigue due to the excessive repetition of picking activities, which results in high human energy expenditure. The literature indicates that energy expenditure depends on the picking activity and the worker’s attributes, such as pickers’ weight, gender, and age. Studies have shown that as the weights of individuals increase, the energy consumed for the same task increases. This study proposes a two-stage stochastic programming model that minimizes assignment and overtime costs while avoiding excessive fatigue levels for pickers by incorporating rest allowance into the picking tour time. In the first stage, the number of pickers required is decided. In the second stage, orders are assigned to pickers considering uncertain energy expenditure. The two-stage stochastic programming model is solved by the sample average approximation algorithm. Results show that both OP cost and the number of pickers required to fulfill an order increase when the picker’s weight exceeds 80kg. In allocating orders, pickers weighing less than 80kg should be assigned to orders with more items, such as those containing 4- or 5-items. Conversely, pickers weighing more than 80kg should be assigned to orders with fewer items, like those containing 2- or 3-items, to avoid fatigue side effects.
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Journal: IJIEC | Year: 2024 | Volume: 15 | Issue: 3 | Views: 658 | Reviews: 0

 
8.

Production control problem for multi-product multi-resource make-to-stock systems Pages 569-592 Right click to download the paper Download PDF

Authors: Sinem Özkan, Önder Bulut, Mehmet Cemali Dinçer

DOI: 10.5267/j.ijiec.2023.12.006

Keywords: Make-to-stock, Production and inventory control, Multi-item, Multi-production resource, Lost sales, backorders

Abstract:
Most of today's production systems are working with parallel production resources to increase throughput rate due to the increase in high variability in demand and product mix. Effective control and performance evaluation of such systems is of paramount importance to minimize production and inventory-related costs. We examine a production-inventory system featuring parallel production resources capable of producing various products. In many industries such as automotive, white goods, electronics, and paint, multiple/parallel production resources are widely used to produce the ideal amount and satisfy incoming demands for distinct products. In this study, shortage cost is not restricted to only one type and both lost sales and backordering cases are analyzed. In order to analyze the optimal production policies' behavior, we initially formulate dynamic programming models for both lost sales and backordering systems, treating them as Markov Decision Processes. Subsequently, we solve these models using the value iteration algorithm. Given the challenges posed by the curse of dimensionality in the value iteration algorithm, we suggest alternative heuristic production policies. These policies extend the existing ones described for multi-item single-resource make-to-stock (MTS) systems to accommodate multiple resources. We construct simulation models to assess the efficacy of the heuristic policies, conducting comparisons of their performance against both the optimal policy and among one another. To the best of our knowledge, there has been no exploration of scenarios involving multiple production resources concurrently manufacturing distinct products in a MTS environment. Hence, this study serves as an extension to the examination of multi-item, multi-production resource MTS systems.
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Journal: IJIEC | Year: 2024 | Volume: 15 | Issue: 2 | Views: 600 | Reviews: 0

 
9.

Part transformation-based spare parts inventory control model for the high-tech industries Pages 307-326 Right click to download the paper Download PDF

Authors: Hülya Güçdemir, Gökçeçiçek Taşoğlu

DOI: 10.5267/j.ijiec.2023.9.008

Keywords: Spare parts, Inventory management, Substitution, Simulation Optimization

Abstract:
Timely and cost-effective supply of spare parts is the main purpose of spare parts inventory management and substitution is an effective way to fulfill demand on time. However, direct substitution of spare parts is not suitable for the high-tech industries due to the ever-changing nature of the product structures. Hence, parts should be transformed to be used as substitutes. This paper provides a novel spare parts inventory control model for the high-tech industries. In the proposed model, part transformation-based substitution is considered and the near-optimal values of spare part inventory levels (s, S) that minimize total cost are determined by using a simulated annealing-based simulation optimization approach. Computational analyses are performed for a hypothetical inventory system by considering transformation and no-transformation cases. The results reveal that transformation is very useful for the companies who endure long production lead times and high penalty costs associated with backorders.
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Journal: IJIEC | Year: 2024 | Volume: 15 | Issue: 1 | Views: 828 | Reviews: 0

 
10.

Evaluating women’s happiness levels with ARASsort: The case of Türkiye Pages 707-726 Right click to download the paper Download PDF

Authors: Semiha Bal, Gül Tekin Temur, Sait Gül

DOI: 10.5267/j.dsl.2025.3.009

Keywords: ARASsort, Happiness, Life satisfaction, Multiple attribute sorting, Women’s happiness

Abstract:
The happiness levels of women exhibit variations attributable to a myriad of factors, encompassing economic, social, cultural, and demographic variables. Numerous governments incorporate the measurement of happiness levels as part of life-satisfaction analyses; nonetheless, these analyses lack a comprehensive framework for predicting happiness levels over specific periods. Notably, in developing countries, women confront the adverse consequences of economic, social, cultural, and demographic determinants to a greater extent than men. Paradoxically, they remain significantly underrepresented in both academic and industrial domains. In light of this, the primary objective of this study is to conduct an in-depth analysis of happiness levels and their underlying determinants from a gender-oriented perspective. Therefore, the pertinent literature has not dedicated a systematic approach to classify and forecast the happiness of women. The present paper initiates by elucidating the factors influencing women's perceptions of happiness through a comprehensive review of the existing literature. Then, a multiple attribute decision-making algorithm-based sorting methodology, ARASsort, is utilized to evaluate how women’s happiness levels are affected by life satisfaction components in a developing country, Türkiye. The selection of ARASsort is based on its performance over other traditional sorting approaches in terms of time and effort attachment. Various factors affecting the happiness levels of women in different cities in the country sample were discussed and analyzed in detail in accordance with the main findings of the OECD Better Life Index (2020), through representative data selected from TÜİK's life satisfaction dataset.
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Journal: DSL | Year: 2025 | Volume: 14 | Issue: 3 | Views: 23 | Reviews: 0

 
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