Manufacturing firms operating in today’s competitive global markets must continuously find the appropriate manufacturing scheme and strategies to effectively meet customer needs for various types of quality of merchandise under the constraints of short order lead-time and limited in-house capacity. Inspired by the offering of a decision-making model to aid smooth manufacturers’ operations, this study builds an analytical model to expose the influence of the outsourcing of common parts, postponement policies, overtime options, and random scrapped items on the optimal replenishment decision and various crucial system performance indices of the multiproduct problem. A two-stage fabrication scheme is presented to handle the products’ commonality and the uptime-reduced strategies to satisfy the short amount of time before the due dates of customers’ orders. A screening process helps identify and remove faulty items to ensure the finished lot’s anticipated quality. Mathematical derivation assists us in finding the manufacturing relevant total cost function. The differential calculus helps optimize the cost function and determine the optimal stock-replenishing rotation cycle policy. Lastly, a simulated numerical illustration helps validate our research result’s applicability and demonstrate the model’s capability to disclose the crucial managerial insights and facilitate manufacturing-relevant decision making.

Nowadays, tardiness has become a significant risk in the logistics industry. To address this problem, we introduce the tardiness risk index to quantify both the magnitude of the tardiness risk and the maximum probability of tardiness occurring. In this paper, we investigate the contract design problem with the tardiness risk index to mitigate the tardiness risk when a fourth-party logistics company (4PL) delegates the delivery task of a client to a third-party logistics company (3PL). Specifically, the contracts are designed in a decentralized system with information symmetry and information asymmetry when 3PL is risk neutral and risk averse. Furthermore, the incentive problems demonstrated that the 3PL is encouraged to make the optimal effort for delivery and the 4PL determines the optimal fixed payment and penalty coefficient. Through analyzing the experimental simulation results, we can find that the contract can effectively mitigate the tardiness risk and the maximum probability of risk occurrence.

Sampling plans are extensively used in pharmaceutical industries to test drugs or other related materials to ensure that they are safe and consistent. A sampling plan can help to determine the quality of products, to monitor the goodness of materials and to validate the yields whether it is free from defects or not. If the manufacturing process is precisely aligned, the occurrence of defects will be an unusual occasion and will result in an excess number of zeros (no defects) during the sampling inspection. The Zero Inflated Poisson (ZIP) distribution is studied for the given scenario, which helps the management to take a precise decision about the lot and it can certainly reduce the error rate than the regular Poisson model. The Bayesian methodology is a more appropriate statistical procedure for reaching a good decision if the previous knowledge is available concerning the production process. This article proposed a new design of the Bayesian Repetitive Group Sampling plan based on Zero Inflated Poisson distribution for the quality assurance in pharmaceutical products and related materials. This plan is studied through the Gamma-Zero Inflated Poisson (G-ZIP) model to safeguard both the producer and consumer by minimizing the Average Sample Number. Necessary tables and figures are constructed for the selection of optimal plan parameters and suitable illustrations are provided that are applicable for pharmaceutical industries.

We consider a no-wait m-machine flowshop scheduling problem which is common in different manufacturing industries such as steel, pharmaceutical, and chemical. The objective is to minimize total tardiness since it minimizes penalty costs and loss of customer goodwill. We also consider the performance measure of total completion time which is significant in environments where reducing holding cost is important. We consider both performance measures with the objective of minimizing total tardiness subject to the constraint that total completion time is bounded. Given that the problem is NP-hard, we propose an algorithm. We conduct extensive computational experiments to compare the performance of the proposed algorithm with those of three well performing benchmark algorithms in the literature. Computational results indicate that the proposed algorithm reduces the error of the best existing benchmark algorithm by 88% under the same CPU times. The results are confirmed by extensive statistical analysis. Specifically, ANOVA analysis is conducted to justify the difference between the performances of the algorithms, and a test of hypothesis is performed to justify that the proposed algorithm is significantly better than the best existing benchmark algorithm with a significance level of 0.01.

Real life inventory lot sizing problems are frequently challenged with the need to order different types of items within the same batch. The Joint Replenishment Problem (JRP) addresses this setting of coordinated ordering by minimizing the total cost, composed of ordering (or setup) costs and holding costs, while satisfying the demand. The complexity of this problem increases when some or all item types are prone to obsolescence. In fact, the items may experience an abrupt decline in demand because they are no longer needed, due to rapid advancements in technology, going out of fashion, or ceasing to be economically viable. This article proposes an extension of the Joint Replenishment Problem (JRP) where the items may suddenly become obsolete at some time in the future. The model assumes constant demand and the items’ lifetimes follow independent negative exponential distributions. The optimization process considers the time value of money by using the expected discounted total cost as the minimization criterion. The proposed model was applied to some test cases, and sensitivity analyses were performed, in order to assess the impact of obsolescence on the ordering policy. The increase in the obsolescence risk, through the progressive increase of the obsolescence rates of the item types, determines smaller lot sizes on the ordering policy. The increase in the discount rate causes smaller quantities to be ordered as well.

Crew pairing is the primary cost checkpoint in airline crew scheduling. Because the crew cost comes second after the fuel cost, a substantial cost saving can be gained from effective crew pairing. In this paper, the cockpit crew pairing problem (CCPP) of a budget airline was studied. Unlike the conventional CCPP that focuses solely on the cost component, many more objectives deemed to be no less important than cost minimisation were also taken into consideration. The adaptive non-dominated sorting differential algorithm III (ANSDE III) was proposed to optimise the CCPP against many objectives simultaneously. The performance of ANSDE III was compared against the NSGA III, MOEA/D, and MODE algorithms under several Pareto optimal measurements, where ANSDE III outperformed the others in every metric.

This document presents a simulation-based method for the polyhedra packing problem (PPP). This problem refers to packing a set of irregular polyhedra (convex and concave) into a cuboid with the objective of minimizing the cuboid’s volume, considering non-overlapping and containment constraints. The PPP has applications in additive manufacturing and packing situations where volume is at a premium. The proposed approach uses Unity® as the simulation environment and considers nine intensification and two diversification movements. The intensification movements induce the items within the cuboid to form packing patterns allowing the cuboid to decrease its size with the help of gravity-like accelerations. On the other hand, the diversification movements are classic transition operators such as removal and filling of pieces and enlargement of the container, which allow searching on different solution neighborhoods. All simulated movements were hybridized with a probabilistic tabu search. The proposed methodology (with and without the hybridization) was compared by benchmarking with all previous works solving the PPP with irregular items. Results show that satisfactory solutions were reached in a short time; even a few published results were improved.

Over time, the number of smart grids installed worldwide is gradually increasing. However, the major portion of the required electricity is still being produced by traditional large-scale and centralized power systems. The main requirement, then, is to study and develop mathematical methods that attend the integration between the two systems previously announced. In this paper, a novel model that addresses this issue is presented. The model minimizes the total operating cost of the large-scale system considering the participation of the smart grid as a dynamic entity, entailing a close relationship between both systems. This approach distinguishes the novel proposal from others that solve similar situations by taking into account the two systems in isolation. Besides, the models that represent the most common organizational structures of the smart grids are also presented in this paper. They are needed to develop the integrated model. Many similar problems in the literature are solved by implementing decomposition techniques, which might obtain a local optimum different from the global one. By contrast, problems with this proposal are solved by using mixed-integer linear programming models that ensure the reaching of a global optimum. The real test case is the integrated Argentine large-scale system and the Armstrong smart grid. Results indicate that the novel model can reach solutions that are 5% lower in comparison with the traditional techniques of considering in isolation. Efficient CPU times enable the possibility of promptly obtaining solutions if there is any change in the parameters. In addition, other benefits, apart from the economical reductions, are also achieved. Operating information closer to the reality of both systems is obtained because it considers the effects of the smart grid in large-scale system solving.

Due to its proactive impact on the serviceability of components in a system, preventive maintenance plays an important role particularly in systems of geographically spread infrastructure such as utilities networks in commercial buildings. What makes such systems differ from the classical schemes is the routing and technicians' travel times. Besides, maintenance in commercial buildings is characterized by its short tasks’ durations and spatial distribution within and between different buildings, a class of problems that has not been suitably investigated. Although it is not trivial to assign particular duties solely to multi-skilled teams under limited time and capacity constraints, the problem becomes more challenging when travel routes, durations and service levels are considered during the execution of the daily maintenance tasks. To address this problem, we propose a Mixed Integer Linear Programming Model that considers the above settings. The model exact solution recommends collaborative choices that include the number of maintenance teams, the selected tasks, routes, tasks schedules, all detailed to days and teams. The model will reduce the cost of labor, replacement parts, penalties on service levels and travel time. The optimization model has been tested using different maintenance scenarios taken from a real maintenance provider in the UAE. Using CPLEX solver, the findings demonstrate an inspiring time utilization, schedules of minimal routing and high service levels using a minimum number of teams. Different travel speeds of diverse assortment of tasks, durations and cost settings have been tested for further sensitivity analysis.

The Refrigerated Capacitated Vehicle Routing Problem (RCVRP) considers a homogeneous fleet with a refrigerated system to decide the selection of routes to be performed according to customers' requirements. The aim is to keep the energy consumption of the routes as low as possible. We use a thermodynamic model to understand the unloading of products from trucks and the variables' efficiency, such as the temperature during the day influencing energy consumption. By considering various neighborhoods and a shaking procedure, this paper proposes a Granular Tabu Search scheme to solve the RCVRP. Computational tests using adapted benchmark instances from the literature demonstrate that the suggested method delivers high-quality solutions within short computing times, illustrating the refrigeration system's effect on routing decisions.