The paper presents the development of flank wear model in turning hardened EN 24 steel with PVD TiN coated mixed ceramic insert under dry environment. The paper also investigates the effect of process parameter on flank wear (VBc). The experiments have been conducted using three level full factorial design techniques. The machinability model has been developed in terms of cutting speed (v), feed (f) and machining time (t) as input variable using response surface methodology. The adequacy of model has been checked using correlation coefficients. As the determination coefficient, R2 (98%) is higher for the model developed; the better is the response model fits the actual data. In addition, residuals of the normal probability plot lie reasonably close to a straight line showing that the terms mentioned in the model are statistically significant. The predicted flank wear has been found to lie close to the experimental value. This indicates that the developed model can be effectively used to predict the flank wear in the hard turning. Abrasion and diffusion has been found to be the dominant wear mechanism in machining hardened steel from SEM micrographs at highest parametric range. Machining time has been found to be the most significant parameter on flank wear followed by cutting speed and feed as observed from main effect plot and ANOVA study.

Data envelopment analysis (DEA) is a method for measuring the efficiency of peer decision making units (DMUs). Traditional DEA models deal with measurements of relative efficiency of DMUs regarding multiple-inputs vs. multiple-outputs. One of the drawbacks of these models is the neglect of intermediate products or linking activities. Recently, DEA has been extended to examine the efficiency of network structures, where there are lots of sub-processes that are linked with intermediate parameters. These intermediate parameters can be considered as the outputs of the first stage and simultaneously as the inputs for the second stage. In contrast to the traditional DEA analysis, network DEA analysis aims to measure different sub-processes’ efficiencies in addition to the total efficiency. Lots of network DEA technique has been used recently, but none of them uses Analytic Hierarchy Process (AHP) in network DEA for assessing a network’s efficiency. In this paper, AHP methodology is used for considering the importance of each sub-process and network DEA is used for measuring total and partial efficiencies based on the importance of each department measured from AHP methodology. In this regard, the case of Iranian Handmade Carpet Industry (IHCI) is used.

In this paper, we develop a two-warehouse imperfect production model under two cases: (i) model starts with shortages (ii) model ends with shortages. Most of the researchers proposed the models for perfect items but we develop for imperfect quality items, which is very realistic. Demand is taken as time dependent and dependent on the production. Holding cost in rented warehouse (RW) is greater than own warehouse (OW). Deterioration is taken as Weibull distribution in both OW and RW. Shortages are allowed and partially backlogged. The effect of learning on production cost is also considered. Learning from one cycle to other cycle, improve the efficiency of the organization. A numerical example including the sensitivity analysis is given to validate the results of the production-inventory model.

From a wide variety of queuing models, the finite-capacity queuing models are the most commonly used, where arrival and service rates follow an exponential distribution. Based on two criteria of system cost and expected degree of customer satisfaction, the present study defines a new productivity rate index and evaluates the optimization of a queuing model with finite capacity. In queuing models, obviously, as the number of servers increases, the length of waiting lines decreases, the expected degree of customer satisfaction enhances, and obviously the system cost increases. This study deals with the mathematical relationships involved in the computations of these two criteria, and proposes a novel approach to determine an optimal number of servers by considering a decision-maker & apos; s priority and establishing a trade-off between criteria.

In recent years, major challenges such as, increase in inflexible consumer demands and to improve the competitive advantage, it has become necessary for various industrial organizations all over the world to focus on strategies that will help them achieve cost reduction, continual quality improvement, increased customer satisfaction and on time delivery performance. As a result, selection of the most suitable and optimal facility location for a new organization or expansion of an existing location is one of the most important strategic issues, required to fulfill all of these above mentioned objectives. In order to sustain in the global competitive market of 21st century, many industrial organizations have begun to concentrate on the proper selection of the plant site or best facility location. The best location is that which results in higher economic benefits through increased productivity and good distribution network. When a choice is to be made from among several alternative facility locations, it is necessary to compare their performance characteristics in a decisive way. As the facility location selection problem involves multiple conflicting criteria and a finite set of potential candidate alternatives, different multi-criteria decision-making (MCDM) methods can be effectively applied to solve such type of problem. In this paper, four well known MCDM methods have been applied on a facility location selection problem and their relative ranking performances are compared. Because of disagreement in the ranks obtained by the four different MCDM methods a final ranking method based on REGIME has been proposed by the authors to facilitate the decision making process.

Timely identification of newly emerging trends is needed in business process. Data mining techniques like clustering, association rule mining, classification, etc. are very important for business support and decision making. This paper presents a method for redesigning the ordering policy by including cross-selling effect. Initially, association rules are mined on the transactional database and EOQ is estimated with revenue earned. Then, transactions are clustered to obtain homogeneous clusters and association rules are mined in each cluster to estimate EOQ with revenue earned for each cluster. Further, this paper compares ordering policy for imperfect quality items which is developed by applying rules derived from apriori algorithm viz. a) without clustering the transactions, and b) after clustering the transactions. A numerical example is illustrated to validate the results.

This paper presents a methodology to improve the strength or the Modulus of Rupture (MOR) of fibre cement. The Six Sigma approach with the DMAIC steps was applied to a case study company. This research started from defining problem, setting the project objective and the project scope. Next, the measurement system was analyzed and the process map was set up. The potential factors of the problem was then determined. Due to there were many factors that affect the MOR, the Cause and Effect Matrix and the Failure Mode and Effect Analysis technique were then used to reduce the number of factors to be studied further. Next, three process factors, which were the pulp slurry freeness, the film-layer thickness, and the pressure step, were optimized using the results from the Box-Behnken experimental design. Other 13 remaining factors were improved by creating or revising the standard work instructions and training the operators. After that, the statistical process control and the control plan were set up to control the production processes. After improvement, the process capability index (Ppk) significantly increased from 0.26 to 1.35.

There is an ever increasing need of providing quick, yet improved solution to dynamic scheduling by better responsiveness following simple coordination mechanism to better adapt to the changing environments. In this endeavor, a cognitive agent based approach is proposed to deal with machine failure. A Multi Agent based Holonic Adaptive Scheduling (MAHoAS) architecture is developed to frame the schedule by explicit communication between the product holons and the resource holons in association with the integrated process planning and scheduling (IPPS) holon under normal situation. In the event of breakdown of a resource, the cooperation is sought by implicit communication. Inspired by the cognitive behavior of human being, a cognitive decision making scheme is proposed that reallocates the incomplete task to another resource in the most optimized manner and tries to expedite the processing in view of machine failure. A metamorphic algorithm is developed and implemented in Oracle 9i to identify the best candidate resource for task re-allocation. Integrated approach to process planning and scheduling realized under Multi Agent System (MAS) framework facilitates dynamic scheduling with improved performance under such situations. The responsiveness of the resources having cognitive capabilities helps to overcome the adverse consequences of resource failure in a better way.

In this article, a framework is proposed to define and identify knowledge work intensity in jobs, quantitatively. For determining the Knowledge Work Intensity Score (KWIS) of a job, it is supposed that the job comprises some tasks and KWIS of the job is determined based on knowledge intensity of these tasks. Functional Job Analysis (FJA) method is applied to determine tasks of jobs and then Task’s Knowledge Intensity Score (TKIS) is computed by using Fuzzy integral method. Besides, importance weight and time weight of tasks are determined by utilizing appropriate methods. Finally, KWIS is calculated by a formula composed of tasks’ TKISs and the weights. For evaluating applicability of the framework, it is applied to calculate KWISs of two jobs (Deputy of Finance and service, Laboratory technician).

The aim of this work is to present a reliability and profit analysis of a two-dissimilar parallel unit system under the assumption that operative unit cannot fail after post repair inspection and replacement and there is only one repair facility. Failure and repair times of each unit are assumed to be uncorrelated. Using regenerative point technique various reliability characteristics are obtained which are useful to system designers and industrial managers. Graphical behaviors of mean time to system failure (MTSF) and profit function have also been studied. In this paper, some important measures of reliability characteristics of a two non-identical unit standby system model with repair, inspection and post repair are obtained using regenerative point technique.