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Growing Science » International Journal of Industrial Engineering Computations » Application of response surface methodology on investigating flank wear in machining hardened steel using PVD TiN coated mixed ceramic insert

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International Journal of Industrial Engineering Computations

ISSN 1923-2934 (Online) - ISSN 1923-2926 (Print)
Quarterly Publication
Volume 4 Issue 4 pp. 469-478 , 2013

Application of response surface methodology on investigating flank wear in machining hardened steel using PVD TiN coated mixed ceramic insert Pages 469-478 Right click to download the paper Download PDF

Authors: Ashok Kumar Sahoo, Kashfull Orra, Bharat Chandra Routra

DOI: 10.5267/j.ijiec.2013.07.001

Keywords: ANOVA, Flank wear, Hard turning, Response surface methodology

Abstract: The paper presents the development of flank wear model in turning hardened EN 24 steel with PVD TiN coated mixed ceramic insert under dry environment. The paper also investigates the effect of process parameter on flank wear (VBc). The experiments have been conducted using three level full factorial design techniques. The machinability model has been developed in terms of cutting speed (v), feed (f) and machining time (t) as input variable using response surface methodology. The adequacy of model has been checked using correlation coefficients. As the determination coefficient, R2 (98%) is higher for the model developed; the better is the response model fits the actual data. In addition, residuals of the normal probability plot lie reasonably close to a straight line showing that the terms mentioned in the model are statistically significant. The predicted flank wear has been found to lie close to the experimental value. This indicates that the developed model can be effectively used to predict the flank wear in the hard turning. Abrasion and diffusion has been found to be the dominant wear mechanism in machining hardened steel from SEM micrographs at highest parametric range. Machining time has been found to be the most significant parameter on flank wear followed by cutting speed and feed as observed from main effect plot and ANOVA study.

How to cite this paper
Sahoo, A., Orra, K & Routra, B. (2013). Application of response surface methodology on investigating flank wear in machining hardened steel using PVD TiN coated mixed ceramic insert.International Journal of Industrial Engineering Computations , 4(4), 469-478.

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Journal: International Journal of Industrial Engineering Computations | Year: 2013 | Volume: 4 | Issue: 4 | Views: 3181 | Reviews: 0

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