Silicon carbide (SiC) particulate impregnated Al 7075 matrix composite was fabricated by stir casting method and then heat treated to T6 condition. It was then machined with multiple layer of TiN coated tungsten carbide (WC) inserts in dry environment and pollution free Spray Impingement Cooling (SIC) environment to compare the machining performance. SIC environment presented better machining performance with respect to cutting tool temperature (T), average roughness of the machined surface (Ra) and tool flank wear (VBc). Quadratic response surface models were developed by computing the experimental data. Weighted Principal Component Analysis (WPCA) based Taguchi technique was adopted to optimize the multiple responses simultaneously, which resulted 40 m/min of cutting speed (V), 0.05 mm/rev of feed (f) and 0.2 mm of cutting depth (d) was the optimal combination of process parameters.

Turning experiments were conducted on a novel aluminum alloy (LM6)/fly ash composite based on the response surface and face centered central composite design methodology. The effects of cutting parameters on surface roughness and tool wear were investigated. Multiple regression models were developed for the responses and the adequacies of the developed models were tested at 95% confidence interval using the analysis of variance (ANOVA) technique. Carbide inserts (Model: CNMG 120408-M5) were used for turning the specimens in a CNC turning machine (model: LT-16). The test for significance of the regression models, the test for significance on individual model coefficients and the lack-of-fit tests were performed using the statistical Design-Expert7.0v software environments. R2 indicated the model significance and the value was more than 97%, revealed that the relation between cutting responses and input parameters held good for more than 97% and the model was adequate.

Multi-criteria decision making approach is one of the most troublesome tools for solving the tangled optimization problems in the machining area due to its capability of solving the complex optimization problems in the production process. Turning is widely used in the manufacturing processes as it offers enormous advantages like good quality product, customer satisfaction, economical and relatively easy to apply. A contemporary approach, MOORA coupled with PCA, was used to ascertain an optimal combination of input parameters (spindle speed, depth of cut and feed rate) for the given output parameters (power consumption, average surface roughness and frequency of tool vibration) using L27 orthogonal array for turning on ASTM A588 mild steel. Comparison between MOORA-PCA and TOPSIS-PCA shows the effectiveness of MOORA over TOPSIS method. The optimum parameter combination for multi-performance characteristics has been established for ASTM A588 mild steel are spindle speed 160 rpm, depth of cut 0.1 mm and feed rate 0.08 mm/rev. Therefore, this study focuses on the application of the hybrid MCDM approach as a vital selection making tool to deal with multi objective optimization problems.

Turning experiments were carried out on AA 7075/SiC composite workpiece in dry and spray cooling environments based on L16 Taguchi design of experiments. Multiple performance optimization of process parameters was performed using grey relational analysis. The performance characteristics considered were average surface roughness, cutting tool temperature and material removal rate. Uncoated carbide inserts were used for machining the workpiece in a high speed precision lathe. A grey relational grade obtained from grey relational analysis was used to optimize the process parameters. Optimal combination of process parameters was then determined by the Taguchi method using the grey relational grade as the performance index. Experimental results indicated that the turning in spray cooling environment was beneficial compared to that in dry environment for the quality response characteristics under consideration. Analysis of variance showed that feed was the most significant parameter for the multiple performance characteristics during turning in both the environments.

There is an increase in awareness about sustainable manufacturing process. Manufacturing industries are backbone of a country’s economy. Although it is important but there is a great concern about consumption of resources and waste creation. The primary aim of this study was to explore sustainability concern in turning process in an Indian machining industry. The effect of cutting parameters, Speed/Feed/Depth of Cut, the machining environment, Dry/MQL/Wet, and the type of cutting tool on sustainability factors under study were observed. Analysis of Variance (ANOVA) was used to analyse the data obtained from experimentation in a small scale machining industry. The process is modelled mathematically using response surface methodology (RSM).The economic and environmental aspect like surface roughness, material removal rate and energy consumption were considered as sustainability factors. The model helps to understand the effect of the cutting parameters and conditions on surface finish, energy consumption, and material removal rate. The process was optimized for minimum power consumption considering environmental concern as prime importance. Studies suggest that the cutting environment and tool type influenced on the power consumption during turning process. Extended form of the proposed model could be useful to predict the environmental impact due to machining process, which would bring environmental concern into conventional machining.

Surface roughness and cutting forces are considered as important factors to determine machinability rate and the quality of product. A number of factors like cutting speed, feed rate, depth of cutting and tool noise radius influence the surface roughness and cutting forces in turning process. In this paper, an Artificial Neural Network (ANN) model was used to forecast surface roughness and cutting forces with related inputs, including cutting speed, feed rate, depth of cut and tool noise radius. The machined surface roughness and cutting force parameters related to input parameters are the outputs of the ANN model. In this work, 24 samples of experimental data were used to train the network. Moreover, eight other experimental tests were implemented to test the network. The study concludes that ANN was a reliable and accurate method for predicting machining parameters in CNC turning operation.

In the present work, a multi-response optimization method is used to optimize the machining parameters in turning of glass fiber reinforced polymer (GFRP) composites. Parameters like spindle speed (N), feed rate (f) and depth of cut (d) are taken to obtain the responses such as surface roughness (Ra) and material removal rate (MRR). Taguchi’s L9 orthogonal array has been used for machining the work-piece. Analysis of variance (ANOVA) has been carried out to check the significant process parameter in a single objective performance characteristic. The multiple performance characteristics have been analysed using Grey relational analysis and an appreciable result has been reported with this approach.

A number of factors, e.g. cutting speed and feed rate, affect the surface roughness in machining process. In this paper, an Artificial Neural Network model was used to forecast surface roughness with related inputs, including cutting speed and feed rate. The output of the ANN model input parameters related to the machined surface roughness parameters. In this research, twelve samples of experimental data were used to train the network. Moreover, four other experimental tests were implemented to test the network. The study concludes that ANN was a reliable and accurate method for predicting machining parameters in CNC turning operation of Particulate Reinforced Aluminum Matrix Composites (PAMCs) specimens with 0%, 5%, 10% and 15% filler. The aim of this work is to decrease the production cost and consequently increase the production rate of these materials for industry without any trial and error method procedure.

The selection of optimum machining parameters plays a significant role to ensure quality of product, to reduce the manufacturing cost and to increase productivity in computer controlled manufacturing process. For many years, multi-objective optimization of turning based on inherent complexity of process is a competitive engineering issue. This study investigates multi-response optimization of turning process for an optimal parametric combination to yield the minimum power consumption, surface roughness and frequency of tool vibration using a combination of a Grey relational analysis (GRA). Confirmation test is conducted for the optimal machining parameters to validate the test result. Various turning parameters, such as spindle speed, feed and depth of cut are considered. Experiments are designed and conducted based on full factorial design of experiment.

Ti-6Al-4V Extra Low Interstitial (ELI) exhibits superior properties because of controlled interstitial element of iron and oxygen. The effects of four cutting parameters namely cutting speed, feed, depth of cut and tool nose radius on responses like cutting force, average cutting temperature and surface roughness have been investigated for turning of Ti-6Al-4V (ELI). Total 81 experiments have been performed in dry environment. Grey Relational Analysis has been used for multi-objective optimization. Analysis of Variance test has been carried out to investigate contribution of input parameters. The model was found fit with R-Square value of 88.74%. Regression and ANN models are developed for prediction and compared. From the Grey relational analysis, it is clear that optimum parameters to minimize cutting force, cutting temperature and surface roughness while turning Ti-6Al-4V (ELI), are cutting speed as 140 rpm, Nose radius 1.2mm, Feed 0.051mm/rev and depth of cut is 0.5mm. In comparison of regression model, the ANN model is found to be more accurate with average error of 3.57%.