Maintenance philosophies and their activities have always been a major concern in industry. So, every industrial complex needs a clear and comprehensive maintenance plan to keep its equipment reliable and available. In this study, we proposed an AHP model combined with the BOCR method to select the most reliable maintenance strategy for a combined cycle power plant (GTG-HRSG). Five well-known maintenance alternatives including root cause analysis, condition-based maintenance, reliability-centered maintenance, run-to-failure and preventive maintenance are chosen to be evaluated by several experts from various departments of operation, planning and maintenance via three priorities of economic, technical and operation and 30 sub criteria and controls. Then, five different BOCR synthesize methods have been utilized to rank maintenance alternatives. The final result shows that four out of five synthesize methods have ranked RCA as the top maintenance strategy and RCM as second. In one other method, the rank of these two strategies is vice versa.

Continuous generation of electricity of a power plant depends on the higher availability of its components/equipments. Higher availability of the components/equipments is inherently associated with their higher reliability and maintainability. This paper investigates the reliability, availability and maintainability (RAM) characteristics of a 210 MW coal-fired thermal power plant (Unit-2) from a thermal power station in eastern region of India. Critical mechanical subsystems with respect to failure frequency, reliability and maintainability are identified for taking necessary measures for enhancing availability of the power plant and the results are compared with Unit-1 of the same Power Station. Reliability-based preventive maintenance intervals (PMIs) at various reliability levels of the subsystems are estimated also for performing their preventive maintenance (PM). The present paper highlights that in the Unit-2, Economizer (ECO) & Furnace Wall Tube (FWT) exhibits lower reliability as compared to the other subsystems and Economizer (ECO) & Baffle Wall Tube (BWT) demands more improvement in maintainability. Further, it has been observed that FSH followed Decreasing Failure Rate (DFR) and Economizer (ECO) is the most critical subsystem for both the plants. RAM analysis is very much effective in finding critical subsystems and deciding their preventive maintenance program for improving availability of the power plant as well as the power supply.