Without a doubt, lightweight materials of high strength are in high demand in the automotive, aerospace, biomedical, and other industries that require such materials. Processing or manufacturing such materials has been a vital topic in contemporary research, as well as material development in the industry. A possible solution for the processing of lightweight materials of high strength is to target lightweight materials by nature such as magnesium and improve their mechanical properties such as stiffness, strength, and hardness. The aforementioned properties are sometimes achieved by processing soft and light materials through High-Pressure Torsion. In this work, Magnesium with Silicon Carbide nanoparticles (Mg-SiC) was strengthened and hardened through the High-Pressure Torsion (HPT) processing technique. The samples were compressed with a pressure of 6.0 GPa and twisted at the rotating speed of 1 rpm with varying numbers of turns N = 0, N = 1, N = 5 and N = 10 at a temperature of 23°C. The processed samples were prepared for the experimental investigation of microstructural characterization and hardness test examinations. Microstructural results showed that grain refinements of material can be achieved through HPT processing methods, which reduced the average grain sizes of unprocessed (N = 0) Mg alloy samples from 149.9 µm to 27.1 µm after processing ten turns. However, hardness test results do not indicate any significant improvement after one HPT processing turn although homogeneity is attained at five processing turns within the nanocomposites.

Despite its well-reported application in a few welding processes, the use of reinforcing powders in weld joints to improve weld integrity has not garnered ample research attention for Gas Metal Arc Welding (GMAW) process. In this study, the adoption of Titanium alloy powders as metallic reinforcement for mild steel butt welds was investigated. By adopting Taguchi’s L4 orthogonal array, process optimisation for titanium-reinforced mild steel butt welds were first carried out. In the second phase of welding, the optimum parameters were used to create and compare two sets of weldments; one set was reinforced with titanium alloy powder and the other set left unreinforced. It was observed that in the Weld Metal (WM) region, the titanium-reinforced samples had higher micro-hardness values than their unreinforced counterparts with an average of 285.62 HV and 211.6 HV respectively. However, there was no substantial improvement in the ultimate tensile strength of the mild steel butt welds due to titanium powder reinforcements. Interestingly, the formation of acicular ferrite microstructure was more prevalent in the titanium-reinforced weldments and this was attributed to the presence of titanium inclusions in the weld metal. This prevalence of acicular ferrite suggests improved toughness properties in the weld joint region. While the higher hardness values in the Weld Metal of the reinforced sample indicates improved wear resistance.