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Growing Science » Authors » Guangyan Xu

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Sort articles by: Volume | Date | Most Rates | Most Views | Reviews | Alphabet
1.

Collaborative scheduling of machining-assembly in complex multiple parallel production lines environment considering kitting constraints Pages 749-766 Right click to download the paper Download PDF

Authors: Guangyan Xu, Zailin Guan, Kai Peng, Lei Yue

doi 10.5267/j.ijiec.2023.7.003 Crossmark

Keywords:

Abstract:
In multi-stage machining-assembly production, collaborative scheduling for multiple production lines can effectively improve the execution efficiency of production planning and increase the effective output of the production system. In this paper, a production scheduling mathematical model was constructed for the collaborative scheduling problem of machining-assembly multi-production lines with kitting constraints, with the optimization objectives of minimizing assembly completion time and tardiness time. For the scheduling model, the product assembly process is constrained by the machining sequence of the jobs on the machining lines. Only by collaborating on the production scheduling schemes of the machine line and the assembly line as a whole can the output efficiency of the product on the assembly line be improved. An improved hybrid multi-objective optimization algorithm named SMOEA/D is designed to solve this scheduling model. The algorithm uses adaptive parents’ selection and mutation rate strategies and integrates the Tabu search strategy for the search process in the solution space when the solution of the sub-problem has not been improved after specified search generations, to improve the local search ability and search accuracy of MOEA/D algorithm. To verify the performance of the SMOEA/D algorithm in solving machining-assembly collaborative scheduling problems in production systems with different resource configurations and scales, two sets of numerical experiments were designed, corresponding to situations where the number of operations on each production line is equal or unequal. The running results of the proposed algorithm were compared with three other well-known multi-objective algorithms. The comparison results indicate that the SMOEA/D algorithm is effective and superior for solving such problems.
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Journal: IJIEC | Year: 2023 | Volume: 14 | Issue: 4 | Views: 1040 | Reviews: 0

 
2.

An efficient production planning approach based demand driven MRP under resource constraints Pages 451-466 Right click to download the paper Download PDF

Authors: Guangyan Xu, Zailin Guan, Lei Yue, Jabir Mumtaz

doi 10.5267/j.ijiec.2023.5.003 Crossmark

Keywords: Demand-driven MRP, Production planning, Resource constraints, Volatile supply-demand, Grey wolf optimization

Abstract:
Production plans based on Material Requirement Planning (MRP) frequently fall short in reflecting actual customer demand and coping with demand fluctuations, mainly due to the rising complexity of the production environment and the challenge of making precise predictions. At the same time, MRP is deficient in effective adjustment strategies and has inadequate operability in plan optimization. To address material management challenges in a volatile supply-demand environment, this paper creates a make-to-stock (MTS) material production planning model that is based on customer demand and the demand-driven production planning and control framework. The objective of the model is to optimize material planning output under resource constraints (capacity and storage space constraints) to meet the fluctuating demand of customers. To solve constrained optimization problems, the demand-driven material requirements planning (DDMRP) management concept is integrated with the grey wolf optimization (GWO) algorithm and proposed the DDMRP-GWO algorithm. The proposed DDMRP-GWO algorithm is used to optimize the inventory levels, shortage rates, and production line capacity utilization simultaneously. To validate the effectiveness of the proposed approach, two sets of customer demand data with different levels of volatility are used in experiments. The results demonstrate that the DDMRP-GWO algorithm can optimize the production capacity allocation of different types of parts under the resource constraints, enhance the material supply level, reduce the shortage rate, and maintain a stable production process.
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Journal: IJIEC | Year: 2023 | Volume: 14 | Issue: 3 | Views: 2689 | Reviews: 0

 

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