A lack of natural aggregates in the future is unavoidable, which generates issues for building development. For many industries, natural resources constitute a significant source of revenue. As a result, light artificial aggregate is produced to anticipate the decreasing source of natural aggregate. Production of artificial geopolymer aggregates, fly ash from the burning of coal has been proposed. This paper investigates the optimal proportion of epoxy resin and coal fly ash-based synthetic aggregates. The artificial aggregates are produced following specific gravity and compressive strength standards that may be used as a component of lightweight structural concrete (LWC). The production polymer lightweight aggregate (PLA) comes from a combination of coal fly ash and epoxy resin. The results show that PLA 50:50 to PLA 74:26 can be used for 6 hours to make structural concrete with a strength of more than 17 MPa. PLA 80:20 could achieve compressive strength with the range of 7-17 MPa. PLA 84:16 achieves a compressive strength range of 0.35 to 7 MPa and is utilized as a non-structural element. However, the flexural strength values in concrete LWC 70:30 and LWC 80:20 are higher, at 46.1% and 7.63%, respectively.

Science and technological developments in the material field have been currently dedicated to a super strong material potential based on nanotechnology. The super strong material can be created from the mixture of epoxy-resin polymer and SiO₂ (silicon dioxide) nanoparticles. Polymers exist as a nanoparticle adhesive due to nano-SiO₂, which possesses a high amorphic level, resulting in a stronger, more flexible, and stiffer combination than the current super strong material. The advantages of nanocomposite polymer using epoxy- resin and nano-SiO₂ produce strong and light products with an easier production process, utilizing local materials that can improve the following material quality. This study used four material variations, namely P30, P35, P40, and P45, combined with nanoparticles at 0%, 1%, 2%, 3%, and 4%. Based on the results, the highest compressive strength level was found on the PNK 40 EH2:1N1 mixture at 53.18 MPa with 1627 kg/m3 weight density. From the X-Ray Diffraction (XRD) test results, the following mixture had the lowest amorphic phase, while Fourier Transform Infra-Red (FTIR) test results showed that the following mixture absorbed more hydrogen elements, and Scanning Electron Microscope (SEM) observation on the following material mixture had more organized particle distribution.