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A centralized reverse channel structure with flexible manufacturing under the stock out situation
, Available Online, May 17 S.R. Singh, Leena Prasher and Neha Saxena |
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Abstract: Keeping in view the concern about environmental protection, the study investigates effects of remanufacturing in an integrated production inventory model consisting of forward and reverse supply chain over infinite planning horizon. This article is developed for the deteriorating products with stock dependent demand under shortages. To make the model more realistic, flexibility of production system has been incorporated during forward manufacturing. We derive total cost function and using the results of calculus, optimum production policy is derived, which minimizes the total cost incurred. The results are discussed with a numerical example to illustrate the theory. DOI: 10.5267/j.ijiec.2013.05.004 Keywords: Reverse manufacturing; Stock dependent demand; Shortages; Flexible manufacturing; Deteriorating items |
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Experimental investigation on flank wear and tool life, cost analysis and mathematical model in turning hardened steel using coated carbide inserts
, Available Online, May 17 Ashok Kumar Sahoo and Bidyadhar Sahoo |
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Abstract: Turning hardened component with PCBN and ceramic inserts have been extensively used recently and replaces traditional grinding operation. The use of inexpensive multilayer coated carbide insert in hard turning is lacking and hence there is a need to investigate the potential and applicability of such tools in turning hardened steels. An attempt has been made in this paper to have a study on turning hardened AISI 4340 steel (47 ± 1 HRC) using coated carbide inserts (TiN/TiCN/Al2O3/ZrCN) under dry environment. The aim is to assess the tool life of inserts and evolution of flank wear with successive machining time. From experimental investigations, the gradual growth of flank wear for multilayer coated insert indicates steady machining without any premature tool failure by chipping or fracturing. Abrasion is found to be the dominant wear mechanisms in hard turning. Tool life of multilayer coated carbide inserts has been found to be 31 minute and machining cost per part is Rs.3.64 only under parametric conditions chosen i.e. v = 90 m/min, f = 0.05 mm/rev and d = 0.5 mm. The mathematical model shows high determination coefficient, R2 (99%) and fits the actual data well. The predicted flank wear has been found to lie very close to the experimental value at 95% confidence level. This shows the potential and effectiveness of multilayer coated carbide insert used in hard turning applications. DOI: 10.5267/j.ijiec.2013.05.003 Keywords: Flank wear; Tool life; Hard turning; Coated carbide; ANOVA; Regression |
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Analysis of the bullwhip effect with multi-echelon, multi-product supply chains
, Available Online, May 15 M. Ghaffari and N. Javadian |
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Abstract: The bullwhip effect is a phenomenon in forecast-driven distribution channels, which is associated with a trend of larger and larger swings in inventory in response to changes in demand, as we look at firm further back in the supply chain for a particular product. This paper deals with the bullwhip effect in a multi-echelon multiple products supply chain with correlated market demands. The downstream retailer procures products from an un-capacitated upstream supplier to meet the correlated market demands of multiple products. This paper proposes a new method based on demand forecasting technique and uses a simple moving average to eliminate the bullwhip effect, which is proved to be effective under some circumstances. DOI: 10.5267/j.ijiec.2013.05.002 Keywords: Multi-echelon; Multi-product supply chain; Bullwhip |
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Two-warehouse inventory model of deteriorating items with three-component demand rate and time-proportional backlogging rate in fuzzy environment
, Available Online, May 10 Neeraj Kumar, S. R. Singh and Rachna Kumari |
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Abstract: A finite time horizon inventory problem for a deteriorating item having two separate warehouses, one with an own warehouse (OW) of finite dimension and the other with a rented warehouse (RW), is developed in fuzzy environment. Due to different preserving facilities and storage environment, inventory holding cost is considered to be different in different warehouses. The demand rate of item depends on the selling price and is displayed stocked level in own warehouse. Shortages are allowed and backlogged them partially, which depends on the duration of stock out. The stocks of RW are transported to OW in continuous release pattern. Due to impreciseness in nature, total revenue and shortage cost are assumed to be imprecise in nature too. By using the fuzzy goal programming method, multi-objective problem is converted into single objective function. The model is illustrated numerically and the results are presented in tabular form. DOI: 10.5267/j.ijiec.2013.05.001 Keywords: Inventory management; Three component demand; Fuzzy |
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