Multi-regression prediction model for surface roughness and tool wear in turning novel aluminum alloy (LM6)/fly ash composite using response surface and central composite design methodology
, Pages: 1-18
Smita Rani Panda, Ajit Kumar Senapati and Purna Chandra Mishra PDF (12000K)
Abstract: Turning experiments were conducted on a novel aluminum alloy (LM6)/fly ash composite based on the response surface and face centered central composite design methodology. The effects of cutting parameters on surface roughness and tool wear were investigated. Multiple regression models were developed for the responses and the adequacies of the developed models were tested at 95% confidence interval using the analysis of variance (ANOVA) technique. Carbide inserts (Model: CNMG 120408-M5) were used for turning the specimens in a CNC turning machine (model: LT-16). The test for significance of the regression models, the test for significance on individual model coefficients and the lack-of-fit tests were performed using the statistical Design-Expert7.0v software environments. R2 indicated the model significance and the value was more than 97%, revealed that the relation between cutting responses and input parameters held good for more than 97% and the model was adequate.
Keywords: Aluminum alloy matrix, Fly ash, Turning, Response surface method, Central composite design
Solving a bi-objective mathematical programming model for bloodmobiles location routing problem
, Pages: 19-32
Masoud Rabbani, Mohsen Aghabegloo and Hamed Farrokhi-Asl PDF (685K)
Abstract: Perishability of platelets, uncertainty of donors’ arrival and conflicting views in platelet supply chain have made platelet supply chain planning a problematic issue. In this paper, mobile blood collection system for platelet production is investigated. Two mathematical models are presented to cover the bloodmobile collection planning problem. The first model is a multi-objective fuzzy mathematical programming in which the bloodmobiles locations are considered with the aim of maximizing potential amount of blood collection and minimizing the operational cost. The second model is a vehicle routing problem with time windows which studies the shuttles routing problem. To tackle the first model, it is reformulated as a crisp multi objective linear programming model and then solved through a fuzzy multi objective programming approach. Several sensitivity analysis are conducted on important parameters to demonstrate the applicability of the proposed model. The proposed model is then solved by using a tailored Simulated Annealing (SA) algorithm. The numerical results demonstrate promising efficiency of the proposed solution method.
Keywords: Vehicle routing problem, Bloodmobiles, Simulated annealing, Fuzzy multi objective programming
Statistical regression modeling and machinability study of hardened AISI 52100 steel using cemented carbide insert
, Pages: 33-44
Amlana Panda, Ashok Kumar Sahoo and Arun Kumar Rout PDF (685K)
Abstract: The present study investigates performance and feasibility of application of low cost cemented carbide insert in dry machining of AISI 52100 steel hardened to (55 ± 1 HRC) which is rarely researched as far as machining of bearing steel is concerned. Machinability studies i.e. flank wear, surface roughness and morphology analysis of chip has been investigated and statistical regression modeling has been developed. The test has been conducted based on Taguchi L16 OA taking machining parameters like cutting speed, feed and depth of cut. It is observed that uncoated cemented carbide insert performs well at some selected runs (Run 1, 5 and 9) which show its feasibility for hard turning applications. The developed serrated saw tooth chip of burnt blue colour adversely affects the surface quality. Adequacy of the developed statistical regression model has been checked using ANOVA analysis (depending on F value, P value and R2 value) and normal probability plot at 95% confidence level. The results of optimal parametric combinations may be adopted while turning hardened AISI 52100 steel under dry environment with uncoated cemented carbide insert.
Keywords: Hard turning, Machinability, Cemented carbide, Flank wear, Surface roughness, Regression
A new fuzzy mathematical model for green supply chain network design
Mohsen Sadegh Amalnick and Mohammad Mahdi Saffar PDF (685K)
Abstract: The environmental changes caused by industrial activities have spurred a significant interest in designing supply chain networks by considering environmental issues such as CO2 emission. The pivotal role of taking uncertainty and risk into account in closed-loop supply chain networks has induced numerous researchers and practitioners to develop appropriate decision making tools to cope with these issues in such networks. To design a supply chain regarding environmental impacts under uncertainty of the input data and to cope with the operational risks, this paper proposes a multi objective possibilistic optimization model. The proposed model minimizes traditional costs such as cost of products shipment, purchasing machines and so on, as well as minimizing the environmental impact, and as a results strikes a balance between the two objective functions. Furthermore, in order to solve the proposed multi objective fuzzy mathematical programming model, an interactive fuzzy solution approach is applied. Numerical experiments are used to prove the applicability and feasibility of the developed possibilistic programming model and the usefulness of the applied hybrid solution approach.
Keywords: Closed loop supply chain network design, Environmental optimization, Multi objective fuzzy programming, Operational risks, CO2 Emission
Modeling and multi-objective optimization of surface roughness and productivity in dry turning of AISI 52100 steel using (TiCN-TiN) coating cermet tools
, Pages: 71-84
Ouahid Keblouti, Lakhdar Boulanouar, Mohamed Walid Azizi and Mohamed Athmane Yallese PDF (685K)
Abstract: The present work concerns an experimental study of turning with coated cermet tools with TiCN-TiN coating layer of AISI 52100 bearing steel. The main objectives are firstly focused on the effect of cutting parameters and coating material on the performances of cutting tools. Secondly, to perform a Multi-objective optimization for minimizing surface roughness (Ra) and maximizing material removal rate by desirability approach. A mathematical model was developed based on the Response Surface Methodology (RSM). ANOVA method was used to quantify the cutting parameters effects on the machining surface quality and the material removal rate. The results analysis shows that the feed rate has the most effect on the surface quality. The effect of coating layers on the surface quality is also studied. It is observed that a lower surface roughness is obtained when using PVD (TiCN-TiN) coated insert when compared with uncoated tool. The values of root mean square deviation and coefficient of correlation between the theoretical and experimental data are also given in this work where the maximum calculated error is 2.65 %.
Keywords: Machining processes, Surface roughness, Cutting force, Modeling, Coating tools, ANOVA, RSM
Strategic production modeling for defective items with imperfect inspection process, rework, and sales return under two-level trade credit
, Pages: 85-118
Aditi Khanna, Aakanksha Kishore and Chandra K. Jaggi PDF (685K)
Abstract: Quality decisions are one of the major decisions in inventory management. It affects customer’s demand, loyalty and customer satisfaction and also inventory costs. Every manufacturing process is inherent to have some chance causes of variation which may lead to some defectives in the lot. So, in order to cater the customers with faultless products, an inspection process is inevitable, which may also be prone to errors. Thus for an operations manager, maintaining the quality of the lot and the screening process becomes a challenging task, when his objective is to determine the optimal order quantity for the inventory system. Besides these operational tasks, the goal is also to increase the customer base which eventually leads to higher profits. So, as a promotional tool, trade credit is being offered by both the retailer and supplier to their respective customers to encourage more frequent and higher volume purchases. Thus taking into account of these facts, a strategic production model is formulated here to study the combined effects of imperfect quality items, faulty inspection process, rework process, sales return under two level trade credit. The present study is a general framework for many articles and classical EPQ model. An analytical method is employed which jointly optimizes the retailer’s credit period and order quantity, so as to maximize the expected total profit per unit time. To study the behavior and application of the model, a numerical example has been cited and a comprehensive sensitivity analysis has been performed. The model can be widely applicable in manufacturing industries like textile, footwear, plastics, electronics, furniture etc.
Keywords: Inventory, Production, Imperfect items, Inspection, Reworking, Two-stage trade credit
The role of uncertainty in supply chains under dynamic modeling
, Pages: 119-140
M. Fera, F. Fruggiero, A. Lambiase, R. Macchiaroli and S. Miranda PDF (685K)
Abstract: The uncertainty in the supply chains (SCs) for manufacturing and services firms is going to be, over the coming decades, more important for the companies that are called to compete in a new globalized economy. Risky situations for manufacturing are considered in trying to individuate the optimal positioning of the order penetration point (OPP). It aims at defining the best level of information of the client’s order going back through the several supply chain (SC) phases, i.e. engineering, procurement, production and distribution. This work aims at defining a system dynamics model to assess competitiveness coming from the positioning of the order in different SC locations. A Taguchi analysis has been implemented to create a decision map for identifying possible strategic decisions under different scenarios and with alternatives for order location in the SC levels. Centralized and decentralized strategies for SC integration are discussed. In the model proposed, the location of OPP is influenced by the demand variation, production time, stock-outs and stock amount. Results of this research are as follows: (i) customer-oriented strategies are preferable under high volatility of demand, (ii) production-focused strategies are suggested when the probability of stock-outs is high, (iii) no specific location is preferable if a centralized control architecture is implemented, (iv) centralization requires cooperation among partners to achieve the SC optimum point, (v) the producer must not prefer the OPP location at the Retailer level when the general strategy is focused on a decentralized approach.
Keywords: Supply chain, Order penetration point, Uncertainty
A hybrid metaheuristic for the time-dependent vehicle routing problem with hard time windows
, Pages: 141-160
N. Rincon-Garcia B.J. Waterson and T.J. Cherrett PDF (685K)
Abstract: This article paper presents a hybrid metaheuristic algorithm to solve the time-dependent vehicle routing problem with hard time windows. Time-dependent travel times are influenced by different congestion levels experienced throughout the day. Vehicle scheduling without consideration of congestion might lead to underestimation of travel times and consequently missed deliveries. The algorithm presented in this paper makes use of Large Neighbourhood Search approaches and Variable Neighbourhood Search techniques to guide the search. A first stage is specifically designed to reduce the number of vehicles required in a search space by the reduction of penalties generated by time-window violations with Large Neighbourhood Search procedures. A second stage minimises the travel distance and travel time in an ‘always feasible’ search space. Comparison of results with available test instances shows that the proposed algorithm is capable of obtaining a reduction in the number of vehicles (4.15%), travel distance (10.88%) and travel time (12.00%) compared to previous implementations in reasonable time.
Keywords: Vehicle routing problem, Time-dependent travel time, Hybrid metaheuristic algorithm
Optimization of multi-response dynamic systems using multiple regression-based weighted signal-to-noise ratio
, Pages: 161-178
Susanta Kumar Gauri and Surajit Pal PDF (685K)
Abstract: A dynamic system differs from a static system in that it contains signal factor and the target value depends on the level of the signal factor set by the system operator. The aim of optimizing a multi-response dynamic system is to find a setting combination of input controllable factors that would result in optimum values of all response variables at all signal levels. The most commonly used performance metric for optimizing a multi-response dynamic system is the composite desirability function (CDF). The advantage of using CDF is that it is a simple unit less measure and it has a good foundation in statistical practice. However, the problem with the CDF is that it does not consider the variability of the individual response variables. Moreover, if the specification limits for the response variables are not provided the CDF cannot be computed. In this paper, a new performance metric for multi-response dynamic system, called multiple regression-based weighted signal-to-noise ratio (MRWSN) is proposed, which overcome the limitations of CDF. Two sets of experimental data on multi-response dynamic systems, taken from literature, are analysed using both CDF-based and the proposed MRWSN-based approaches for optimization. The results show that the MRWSN-based approach also results in substantially better optimization performance than the CDF-based approach.
Keywords: Dynamic system, Multiple responses, Optimization, Composite desirability function, Multiple regression, Weighted signal-to-noise ratio
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