, Volume 3, Number 1, pp. 1-2
Kouroush Jenab, Mark Rajai and Philip D. Weinsier PDF (20 K)
Utilizing simulation to evaluate production line performance under varying demand conditions
, Volume 3, Number 1, pp. 3-14
Thomas McDonald, Eileen Van Aken and Kimberly Elli PDF (162 K)
Abstract: Determining how a new production cell will function is problematic and can lead to disastrous results if done incorrectly. Discrete-event simulation can provide information on how a line will function before, during, and after the line is in operation. A simulation model can also provide a visual animation of the line to see how product will flow through the line. This paper discusses the development and analysis of a simulation model of a new manufacturing line. The manufacturing cell is a new motor assembly cell. An analysis of the capability of the line for varying demand levels was conducted for the two main motor types produced on the line. An ARENA® simulation model was developed, verified, and validated to determine the daily production and potential problem areas for the various demand levels. The results show that at all but one demand level, the line is capable of producing to within one unit of customer demand if the required number of workers is present. At the highest demand level, the simulation results suggest that the line is not capable of meeting demand. Additional analysis indicates that multiple workstations could prove problematic with minor fluctuations in demand. Problematic workstations were identified for each assembly area and for the line as a whole.
Keywords: Simulation, Bottlenecks, Manufacturing
A survivability model for ejection of green compacts in powder metallurgy technology
, Volume 3, Number 1, 15-24
Payman Ahi , Kouroush Jenab, Ahmad Ghasempoor and Mark Rajai PDF (232 K)
Abstract: Reliability and quality assurance have become major considerations in the design and manufacture of today’s parts and products. Survivability of green compact using powder metallurgy technology is considered as one of the major quality attributes in manufacturing systems today. During powder metallurgy (PM) production, the compaction conditions and behavior of the metal powder dictate the stress and density distribution in the green compact prior to sintering. These parameters greatly influence the mechanical properties and overall strength of the final component. In order to improve these properties, higher compaction pressures are usually employed, which make unloading and ejection of green compacts more challenging, especially for the powder-compacted parts with relatively complicated shapes. This study looked at a mathematical survivability model concerning green compact characteristics in PM technology and the stress-strength failure model in reliability engineering. This model depicts the relationship between mechanical loads (stress) during ejection, experimentally determined green strength and survivability of green compact. The resulting survivability is the probability that a green compact survives during and after ejection. This survivability model can be used as an efficient tool for selecting the appropriate parameters for the process planning stage in PM technology. A case study is presented here in order to demonstrate the application of the proposed survivability model.
Keywords: Survivability model, Green compact, Density, Tensile failure stress, Ejection, Failure model
Energy market and reserve market modeling in simultaneous and serial implementation methods with the aim of reducing electricity costs
, Volume 3, Number 1, 25-34
Ramin Ghoraba and Mohammad Taghi Ameli PDF (235 K)
Abstract: In competitive electricity markets, power needed for the network’s reserve is purchased from the ancillary service market. In this market, producing units and buyers alike announce their offers. As will be seen, energy market and reserve market implementation is possible with simultaneous method and serial method by choosing each of the methods based on the type of market and other conditions. In this paper, the energy market and the active power reserve market are simulated in two formations as serial and simultaneous for a uniform pricing system. In each method, limitations of transferring power over the lines, based on available transfer capacity (ATC), is considered alongside the other constraints in the energy market and the active power reserve market. Then, during network overload, economic dispatch is accomplished between winner units in the reserve market by using a linear optimization problem, and needed power is provided from these units at a minimal cost. Finally, our proposed methods are implemented on an IEEE 39-bus test system and results are analyzed.
Keywords: Ancillary service, Linear programming, Power market, Reserve market, Uniform pricing
Route activity tracking and management using available technology
, Volume 3, Number 1, 35-42
Sam Yousef Khoury PDF (498 K)
Abstract: Small organizations that maintain their own fleet and make their own deliveries are responsible for ensuring their drivers are utilizing the most efficient routes while delivering products to their customers. Furthermore, efficient delivery requires that drivers spend as little time as possible dropping off and picking up products, since these activities are referred to as “non-value added activities,” although they are necessary tasks in the order cycle process. To aid in reducing order cycle times, large organizations that can afford it have employed transportation management systems. Unfortunately, small organizations with limited resources are less likely to adopt transportation management systems, despite the need for such automation. One solution is to use available productivity software to track and manage driver route activity in an effort to improve and maintain driver productivity by reducing non-value time and identifying optimal routes. This paper will outline how office productivity software such as Microsoft® Access can meet the needs of small organizations with limited resources by describing the development and use of a route activity database that employs an easy-to-use multi-user interface. This paper also includes the details of the underlying infrastructure and the user interface.
Keywords: Route activity tracking, Route activity management, Available technology
Modeling a four-layer location-routing problem
, Volume 3, Number 1, 43-52
Mohsen Hamidi, Kambiz Farahmand, and Seyed Reza Sajjadi PDF (238 K)
Abstract: Distribution is an indispensable component of logistics and supply chain management. Location-Routing Problem (LRP) is an NP-hard problem that simultaneously takes into consideration location, allocation, and vehicle routing decisions to design an optimal distribution network. Multi-layer and multi-product LRP is even more complex as it deals with the decisions at multiple layers of a distribution network where multiple products are transported within and between layers of the network. This paper focuses on modeling a complicated four-layer and multi-product LRP which has not been tackled yet. The distribution network consists of plants, central depots, regional depots, and customers. In this study, the structure, assumptions, and limitations of the distribution network are defined and the mathematical optimization programming model that can be used to obtain the optimal solution is developed. Presented by a mixed-integer programming model, the LRP considers the location problem at two layers, the allocation problem at three layers, the vehicle routing problem at three layers, and a transshipment problem. The mathematical model locates central and regional depots, allocates customers to plants, central depots, and regional depots, constructs tours from each plant or open depot to customers, and constructs transshipment paths from plants to depots and from depots to other depots. Considering realistic assumptions and limitations such as producing multiple products, limited production capacity, limited depot and vehicle capacity, and limited traveling distances enables the user to capture the real world situations.
Keywords: Location-routing problem (LRP), Mixed-integer programming
Sufficient conditions for a flexible manufacturing system to be deadlocked
, Volume 3, Number 1, 53-62
Paul E. Deering PDF (117 K)
Abstract: In recent years, researchers have been interested in scheduling algorithms to avoid deadlock in Flexible Manufacturing Systems (FMS). FMS are discrete event systems characterized by the availability of resources to produce a set of products. Raw parts, which belong to various product types, enter the system at discrete times and are processed concurrently while sharing a limited number of resources. In such systems, a situation may occur in which parts become permanently block. This is called deadlock. This paper presents the sufficient conditions for deadlock to exist in a FMS; it models a FMS using digraphs to calculate slack, knot, order and space; it identifies three types of circuits that are fundamental in determining if a FMS is in deadlock.
Keywords: Deadlock, Deadlock avoidance algorithm, Flexible manufacturing system
CFD heat transfer simulation of the human upper respiratory tract for oronasal breathing condition
, Volume 3, Number 1, 63-70
Kambiz Farahmand , Raghavan Srinivasan, and Mohsen Hamidi PDF (147 K)
Abstract: Injuries due to inhalation of hot gas are commonly encountered when dealing with fire and combustible material, which is harmful and threatens human life. In the literature, various studies have been conducted to investigate heat and mass transfer characteristics in the human respiratory tract (HRT). This study focuses on assessing the injury taking place in the upper human respiratory tract and identifying acute tissue damage, based on level of exposure. A three-dimensional heat transfer simulation is performed using Computational Fluid Dynamics (CFD) software to study the temperature profile through the upper HRT consisting of the nasal cavity, oral cavity, trachea, and the first two generations of bronchi. The model developed is for the simultaneous oronasal breathing during the inspiration phase with a high volumetric flow rate of 90 liters/minute and the inspired air temperature of 100 degrees Celsius. The geometric model depicting the upper HRT is generated based on the data available and literature cited. The results of the simulation give the temperature distribution along the center and the surface tissue of the respiratory tract. This temperature distribution will help to assess the level of damage induced in the upper respiratory tract and appropriate treatment for the damage. A comparison of nasal breathing, oral breathing, and oronasal breathing is performed. Temperature distribution can be utilized in the design of the respirator systems where inlet temperature is regulated favoring the human body conditions.
Keywords: Oronasal breathing, Heat transfer simulation, Human upper respiratory tract
Transmission network expansion planning based on hybridization model of neural networks and harmony search algorithm
, Volume 3, Number 1, pp. 71-80
Mohammad Taghi Ameli , Mojtaba Shivaie, and Saeid Moslehpour PDF (180 K)
Abstract: Transmission Network Expansion Planning (TNEP) is a basic part of power network planning that determines where, when and how many new transmission lines should be added to the network. So, the TNEP is an optimization problem in which the expansion purposes are optimized. Artificial Intelligence (AI) tools such as Genetic Algorithm (GA), Simulated Annealing (SA), Tabu Search (TS) and Artificial Neural Networks (ANNs) are methods used for solving the TNEP problem. Today, by using the hybridization models of AI tools, we can solve the TNEP problem for large-scale systems, which shows the effectiveness of utilizing such models. In this paper, a new approach to the hybridization model of Probabilistic Neural Networks (PNNs) and Harmony Search Algorithm (HSA) was used to solve the TNEP problem. Finally, by considering the uncertain role of the load based on a scenario technique, this proposed model was tested on the Garver’s 6-bus network.
Keywords: Artificial intelligence, Harmony search algorithm, Probabilistic neural networks, Transmission network expansion planning
A scheme for functional tolerancing: A product family in 3D CAD system
, Volume 3, Number 1, pp. 81-92
Haoyu Wang and Ravindra Thamma PDF (480 K)
Abstract: To meet the need for product variety, many companies are shifting from a mass-production mode to mass customization, which demands quick response to the needs of individual customers with high quality and low costs. The multifunctional nature of mechanical components necessitates that a designer redesign them each time when a component’s function changes. The functional Geometric Dimensioning & Tolerancing (GD&T) specification, also called functional tolerancing, must be updated for each component. Currently, this is done by humans, and thus can be very time-consuming and error-prone. Functional tolerancing is one of the main obstacles to practical mechanical product family modeling. In this paper, a graph-based functional tolerancing scheme in 3D CAD is proposed. In the scheme, a product is generated by applying production rules to the graph of the base product, following customers’ or manufacturing engineers’ requirements. Functional tolerancing of each component of a product in the family is formulated as a non-linear constrained optimization (or cost minimization) process. Certain critical aspects of the scheme have been implemented in SolidWorks®, by using its Application Programming Interface (API) and C++. LEDA® and MATLAB® have been used to solve the graph and optimization problems.
Keywords: Tolerancing, Product family, Graph, CAD
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