Abstract: This study focuses on developing a nano zinc oxide (ZnO) catalyst with fly ash (FA) as a support material for converting kapok seed oil (KSO) into biodiesel. This research aims to study the preparation of nano ZnO/FA solid catalysts and the catalyst's reactivity towards kapok seed oil biodiesel (KSOB) products. The catalysts were synthesized using a modification of the Stober process, which is the co-precipitation, impregnation, and precipitation step co-occurred. The catalyst is prepared on base condition using sodium hydroxide with a solvent of methanol and zinc chloride as a raw material. FA waste was effectively modified with zinc oxide particles to create a high-performance ZnO/FA composite catalyst. Under optimal stoichiometric NaOH and 60% ZnO, the resulting material achieved a remarkable specific surface area of 14.8 m²/gram, indicating its potential for enhanced catalytic activity. The prepared catalyst of nano ZnO/FA achieved successful methanolysis of KSO, with a maximum FAME yield of 61.09% attained at 65°C after 5 hours of reaction time, using a 3% catalyst dose and a KSO: methanol molar ratio of 1:15. The initial success of nano ZnO/FA with kapok seed oil paves the way for further development towards robust catalysts specifically tailored for low-grade oil conversion.

DOI: 10.5267/j.esm.2024.6.002
Keywords: Biodiesel, Composite catalyst, Coal fly ash, Ceiba pentranda oil, Zinc oxide

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)

Abstract: This study examines the impact of indentations on the strength of float glass. Using the Vickers indentation method with loads of 1N and 10N, we created defects at varying distances from the point of contact. Biaxial flexure tests revealed that indentations with 1N at 18mm decreased the strength, while those with 10N and shorter distances from the point of contact increased the strength. Weibull distribution analyses showed a correlation between the load, distance, and the Weibull modulus, highlighting the influence of defect size on the probability of rupture.

DOI: 10.5267/j.esm.2024.6.001
Keywords: Float glass, Vickers indentation, Biaxial flexure, Weibull distribution

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)

Abstract: Many industries rely heavily on the availability and reliability of complex structural and functional components to execute operations efficiently. However, failure of components during service occurs due to exposure to unfavourable operating conditions, causing wear and tear of these components. The damage will result in costly downtime and potential safety hazards. Repairing, remanufacturing and refurbishing these complex parts is critical. Restoring broken structures into operation ensures the smooth operation of the industry, thus preventing losses. Conventionally, repairing parts poses a challenge. However, Wire-arc additive manufacturing (WAAM), which employs the welding principle, has revolutionised component repairing or remanufacturing. This paper reviews the literature on manufacturing complex parts, repair, remanufacture and refurbishment of broken structural and functional parts using WAAM technology. This paper also highlights the various strategies and techniques currently used to improve the quality of WAAM 3D printed parts. The study further covers the immense potential of WAAM in revolutionising the remanufacturing and repair of components. The review study has provided a roadmap for future research and development to take full advantage of this new cutting-edge manufacturing technology.

DOI: 10.5267/j.esm.2024.5.004
Keywords: Wire-arc additive manufacturing, Failure, Remanufacturing, Repair, Downtime, Components

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)

Abstract: The effect of air injection into a coffee roasting chamber of a 2 kg rotary drum roaster is investigated on the temperature profiles and organoleptic properties of a Catuai coffee variety. In the experimental study, 1 kg of coffee beans were used and the air injection velocities were varied for the cases of 0 (standard roasting design), 1, 2 and 3 m/s; testing in triplicate and the two most representative were taken. In the coffee roaster, the temperature was monitored simultaneously in the air inlet duct, roasting chamber and gas outlet duct. The organoleptic properties were examined by a group of professionals from Negociaciones Agroindustrial Arévalo S.A. NARSA in the province of Chanchamayo - Peru, which has a G4 laboratory certified by the Specialty Coffee Association (SCA). In the organoleptic ratings, a maximum score of 83.21/100 was found for the 2 m/s test and a minimum of 80.63/100 for the 1 m/s test. For the numerical characterization, the principle of fluid mechanics such as turbulent regime flow and energy transport were used by the finite volume (FV) method using SolidWorks 2021 Flow Simulation software. The numerical results showed that for the 2 m/s test, the temperature of the bean reaches 195 oC at 500 s, indicating that the whole coffee bean reaches the cooking temperature required for the development time prior to eviction; while for the 1 m/s test, it did not exceed 190 oC. It is shown here that the effect of air injection in the roasting chamber, caused organoleptic changes with respect to the conventional design without air injection, due to a sustained cooking at different times and an adequate development time. However, there is a speed threshold where when exceeded, temperatures inside the chamber remain low, development time is extended (machine energy consumption is extended), and organoleptic properties should not improve. However, as the test speeds are exceeded, temperatures inside the chamber remain low, causing the development time to be extended with higher energy consumption and under these conditions the organoleptic properties are not improved.

DOI: 10.5267/j.esm.2024.5.003
Keywords: Organoleptic qualification, Organoleptic properties, Experimental characterization, Numerical characterization, Roasting profile and development time

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)

Abstract: Adhesive joints play a vital role in different industries owing to their advantages and ease of application compared to other joining methods. This research focuses on enhancing the mechanical properties of epoxy adhesives by incorporating graphene nanoplatelets (G) and iron-oxide nanofillers (Fe₃O₄). Single-lap adhesive joints, including both G and Fe₃O₄ nanoparticles, are fabricated at 2%, 3%, and 4% weight percentages and tested under tensile load at ambient, 45°C, and 88°C. The results reveal that adding G and Fe₃O₄ nanofillers enhances shear strength at elevated and room temperatures without altering the epoxy glass transition temperature (Tg). Furthermore, G nanofiller performs better in improving shear strength than Fe3O4. The optimal weight percentage is identified as 3 wt% for G and Fe₃O₄, as higher percentages lead to decreased shear strength due to agglomerations. This study provides insight into tailoring epoxy adhesives for improved mechanical performance under varying temperature conditions.

DOI: 10.5267/j.esm.2024.5.002
Keywords: Single-lap adhesive joints, Nanofiller, Epoxy resin, Nanocomposite

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)

Abstract: Fatigue crack growth studies require models that accurately predict component life with low uncertainty. Despite the large number of proposed models, there is no clarity on their applicability, which justifies a comparative analysis between some of them. The dual boundary element method (DBEM) was applied for cracked bodies, whereby the stress intensity factors (SIF), the growth rate, and the number of cycles were computed. Three crack increment models were studied under constant amplitude fatigue loads: the Paris, the Klesnil-Lucas, and the Forman models. Results were validated with experimental literature and through the finite element method, indicating that each model represents a specific zone of the crack growth curve. Klesnil-Lucas model reproduces the region near the fracture threshold, Paris fits the controlled crack growth zone, whereas Forman’s model recreates the unstable fracture zone, i.e., when the stress intensity factor approaches the material’s fracture toughness. The J-integral with stress field decomposition gave errors below 0.8% for mode I. Results were similar for the propagation path and the number of cycles to those obtained with the finite element method, with errors of about 3% considering different K-effective approaches. Klesnil-Lucas accurately predicts the number of cycles with an error margin below 3%, considering the curved region in the growth rate at the propagation onset, while the Paris model becomes very conservative, predicting values up to 50% lower than experimental data. The Klesnil-Lukas model is advised for simulating the entire crack propagation.

DOI: 10.5267/j.esm.2024.5.001
Keywords: Fracture mechanics, Stress intensity factor, Boundary element method, Fatigue crack growth, Finite element method

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)

Abstract: A flat Aluminum specimen with a geometric discontinuity, which allows testing of the applicability of 2D and 3D Digital Image Correlation Strain measurements, has been considered for this research since it is prone to high stress concentration via Addis Ababa Institute of Technology research interest. Experimental strain using digital image correlation and geometry measurements should be measured with estimated material properties and compare the results with theoretical model predictions. Aluminum plate with central hole were subjected for far field stress in the Machine shop of School of Mechanical and Industrial Engineering at Addis Ababa University in order to test the agreement between DIC’s strain analysis, strain gauge strain analysis and calculated empirical formulas of strain analysis and for the stress distribution of the plate elastically deformed by using VIC-3D and strain gauge. The aim is to measure vertical strain field, Vertical strain along horizontal line through hole center as function of applied loading and vertical strain using theoretical formula along same line as measurements in a plate with central hole subjected to far field and near field tensile loading using visual image coloration (VIC-3D) software, Destensometere device and solid mechanics equations to compare strain results.

DOI: 10.5267/j.esm.2024.4.002
Keywords: Digital Image Correlation, Far-field stress, Strain, Aluminum plate, Strain gage, VIC-3D

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)

Abstract: Concrete is the most significant source of construction in the construction industry of the world. However, concrete causes excessive production of cement, which is one of the key contributors of carbon dioxide emissions to the environment. To minimize the use of cement in concrete, various innovative materials are being added in concrete to make it sustainable. In this study, a comparative study between three fibers Carbon Fiber, Glass Fiber, and steel fibers was done to determine which one is the most suitable fiber. For this purpose, testing on specimens was done for tensile and compressive strength at 0.5% addition of each fiber. Testing was done after 3, 7, 14, and 28 days of curing. The results spelled out that the highest compressive strength of 37.53 MPa of cube specimens was found in carbon fiber after 28 days, and Glass fibers exhibited the lowest gain in strength at about 32.335 MPa. Carbon Fiber gained 28% more strength than the control mix. On the other hand, tensile strength was also found highest in carbon fibers i.e. for the cubes the maximum difference between different fibers inducted concrete samples is 28% approximately, and for cylinders it is 27%, respectively. On the other hand, the highest tensile strength of concrete was also gained with the carbon fiber at about 3.61 MPa. The same was found lowest in glass fiber at 3.12 MPa. Carbon fiber got about 44 % improvements in tensile strength.

DOI: 10.5267/j.esm.2024.4.001
Keywords: Fibrous Concrete, Glass Fiber, Steel Fiber, Carbon Fiber, Tensile and Compressive Strength, Age Effect

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)

Abstract: In this study, the delamination resistance of carbon fiber reinforced polymers (CFRP) consolidated with titanium alloy at the interface between the metal and composite was investigated experimentally and numerically. End-notched flexure (ENF) tests were performed to assess the fracture toughness (GIIC) for Mode II crack expansion of Ti6Al4V titanium alloy/CFRP composite parts. The EFN test is applied to Ti6Al4V-carbon fiber/low melt poly (aryl ether ketone) (CF/LM-PAEK) and Ti6Al4V-carbon fiber/poly (ether ketone ketone) (CF/PEKK) composites with the [0°]₂₄ stacking sequence of unidirectional (UD) fibers. Experimental results indicate that the LM-PAEK composites exhibited Mode II strain energy release rate values 27.64 % higher than those of the PEKK composites. The finite element simulation by LS‐DYNA shows good correlations with the experimental results, with an average error of 5.44 % for the PEKK and 10.58 % for the LM-PAEK, respectively.

DOI: 10.5267/j.esm.2024.3.004
Keywords: Carbon-fiber-reinforced plastic (CFRP), Titanium/CFRP hybrid composite, Fracture toughness, Delamination, End-notched flexure test (ENF), Finite element analysis (FEA)

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)

Abstract: The fatigue behavior study on laminated glass/epoxy composite plates at elevated temperature is attempted in the present research work. INSTRON 8862 servo-electric universal testing machine with hydraulic suspension is utilized to perform low cyclic tension-tension fatigue tests at 0.5Hz and 0.7Hz frequencies. Bluehill universal software compatible with INSTRON 8862 is employed to obtain the relationship of fatigue stress upon cycles to failure (S – N) for each specimen. The parametric investigation is done for the loading frequency, lamination sequence and number of layers to understand their effects on fatigue behavior of composite laminated plates under ambient and thermal environment. The elicited results lead to the conclusion that above parameters greatly influenced the fatigue behavior of composite laminated plates under thermal loading. The rising temperature has significant adverse effects on fatigue life. The present research is beneficial for the analysis and design of laminated composite plate or plate-like structures in the domain of fatigue analysis.

DOI: 10.5267/j.esm.2024.3.003
Keywords: Composite Plate, Fatigue, Tension-Tension Cycle, Glass/epoxy, Thermal Environment

	© 2010 by the authors; licensee Growing Science, Canada. This is an open access article distributed under the terms and conditions of the license. Creative Commons Attribution (CC-BY)