Efficient business organizations must balance quality, cost, and time constraints in competitive environments. Reflecting the complexity of this task, we consider manufacturing systems including several stages of production chains requiring time measurement. When production scheduling is not prioritized in such enterprises, several negative effects may occur. A corporation may suffer financial penalties as well as negative brand exposure, and thus may find its credibility challenged. Therefore, in this study, we propose constructive methods to minimize a total tardiness criterion, considering preventative maintenance constraints to reflect the reality of industrial practice, focusing on a no-wait flowshop environment in which jobs are successively processed without operational interruptions. In addition to proposing constructive methods to solve the no-wait flowshop production scheduling problem, a metaheuristic is presented as an approach to improve results obtained by constructive methods. Computational experiments were designed and performed to compare several production scheduling algorithms. Among various constructive heuristics considered, an algorithm called HENLL using an insertion logic showed the best performance. The proposed metaheuristic is based on the iterated greedy (IG) search method, and the results obtained demonstrated significant improvement compared to the heuristics alone. It is expected that this study may be used by production planning and control (PPC) professionals to apply the proposed method to schedule production more efficiently. We show that the proposed method successfully presented a better solution in relation to total tardiness, considering the above mentioned environment.

No-wait flow shop scheduling refers to continuous flow of jobs through different machines. The job once started should have the continuous processing through the machines without wait. This situation occurs when there is a lack of an intermediate storage between the processing of jobs on two consecutive machines. The problem of no-wait with the objective of minimizing makespan in flow shop scheduling is NP-hard; therefore the heuristic algorithms are the key to solve the problem with optimal solution or to approach nearer to optimal solution in simple manner. The paper describes two heuristics, one constructive and an improvement heuristic algorithm obtained by modifying the constructive one for sequencing n-jobs through m-machines in a flow shop under no-wait constraint with the objective of minimizing makespan. The efficiency of the proposed heuristic algorithms is tested on 120 Taillard’s benchmark problems found in the literature against the NEH under no-wait and the MNEH heuristic for no-wait flow shop problem. The improvement heuristic outperforms all heuristics on the Taillard’s instances by improving the results of NEH by 27.85%, MNEH by 22.56% and that of the proposed constructive heuristic algorithm by 24.68%. To explain the computational process of the proposed algorithm, numerical illustrations are also given in the paper. Statistical tests of significance are done in order to draw the conclusions.

Recently, learning effects have been studied as an interesting topic for scheduling problems, however, most researches have considered single or two-machine settings. Moreover, learning factor has been considered for job times instead of setup times and the same learning effect has been used for all machines. This paper studies the m-machine no-wait flowshop scheduling problem considering truncated learning effect in no-wait flowshop environment. In this problem, setup time is a function of job position in the sequence with a learning truncation parameter and each machine has its own learning effect. In this paper, a mixed integer linear programming is proposed for the problem to solve such problem. This problem is NP-hard so an improved genetic algorithm (GA) and a simulated annealing (SA) algorithm are developed to find near optimal solutions. The accuracy and efficiency of the proposed procedures are tested against different criteria on various instances. Numerical experiments approve that SA outperforms in most instances.

In this paper, group scheduling problem in no-wait flexible flowshop is considered by considering two stages with group sequence-dependent setup times and random breakdown of the machines. Genetic algorithm and simulated annealing based heuristics have been proposed to solve the problem. The primary objective of scheduling is to minimize the maximum completion time of the jobs for two classes of small and large scale problems. Computational results show that both GA and SA algorithms perform properly, but SA appeared to provide better results for both small and large scale problems.

In this paper, we address the problem of scheduling jobs in a no-wait flowshop problem with sequence-dependent setup times with the objective of minimizing makespan. This problem is well-known for being nondeterministic polynomial-time hard, and small contribution to the problem has been made. We propose a new constructive heuristic named GAPH based on a structural property. The effectiveness of the structural property is crucial given that it is responsible for 100% of the success rate of the total problems tested. The computational results demonstrate that the proposed approach is superior than three of the best-know methods in the literature such as the twos by Bianco, Dell’Olmo and Giordani (INFOR Journal: 37 (1), 3-19, 1999) and TRIPS heuristic adapted for sequence-dependent setup times objective by Brown, Mcgarvey and Ventura (Journal of the Operational Research Society, 55 (6), 614-621, 2004) in terms of the solution quality and that it requires less computational effort.