This paper presents a methodology for the design and integration of CONWIP in a make-to-order firm. The approach proposed was applied directly to the flexible job shop of a real manufacturing firm in order to assess the validity of the methodology. After the description of the whole plant layout, attention was focused on a section of the shop floor (21 workstations). The CONWIP system deals with multiple-product families and is characterized by path-type cards and a pull-from-the-bottleneck scheme. The cards release strategy and a customized dispatching rule were created to meet the firm’s specific needs. After the simulation model of the present state was built and validated, the future state to be implemented was created and simulated (i.e. the CONWIP system). The comparison between the two systems achieved excellent results, and showed that CONWIP is a very interesting tool for planning and controlling a complex flexible job shop.

This paper considers an economic lot and delivery scheduling problem (ELDSP) in a fuzzy environment with the fuzzy shelf life for each product. This problem is formulated in a flexible job shop with unrelated parallel machines, when the planning horizon is finite and it determines lot sizing, scheduling and sequencing, simultaneously. The proposed model of this paper is based on the basic period (BP) approach. In this paper, a mixed-integer nonlinear programming (MINLP) model is presented and then it is changed into two models in the fuzzy shelf life. The main model is dependent to the multiple basic periods and it is difficult to solve the resulted proposed model for large-scale problems in reasonable amount of time; thus, an efficient heuristic method is proposed to solve the problem. The performance of the proposed model is demonstrated using some numerical examples.