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1.

Diffusion welding features of the dissimilar 40Cr and W6Mo5Cr4V2 steels Pages 141-152 Right click to download the paper Download PDF

Authors: Ivan Nikulin, Tatiana Nikulicheva, Alexei Vyugin, Oleg Ivanov, Nikita Anosov, Maxim Mishunin, Olga Telpova, Natalia Alfimova

doi 10.5267/j.esm.2025.1.005 Crossmark

Keywords: Diffusion welding, Hot rolled 40Cr and W6Mo5Cr4V2 steels, Host and alloying elements, Diffusion redistribution of atoms, Welding joint, Mechanical properties

Abstract:
Hot rolled 40Cr and W6Mo5Cr4V2 steels were diffusion-welded by using a 4-staged process including uniaxial 50 kN compression at 1200 oC in 10-5 mbar vacuum with following cooling down to room temperature. Structural 40Cr and high-speed tool W6Mo5Cr4V2 steels are dissimilar, since they are different (i) in content of host Fe element and alloying Cr, W, V, Mo elements, (ii) in phase composition (40Cr steel is single-phased and W6Mo5Cr4V2 steel is multi-phased), (iii) in microstructure (homogeneous inclusions-less microstructure is characteristic for 40Cr steel, composite microstructure consisting of matrix Fe-based phase with metal (W, V, Mo) carbides is characteristic of W6Mo5Cr4V2 steel), and (iv) in grain structure (40Cr steel is coarse-grained with grain ~100 µm size and W6Mo5Cr4V2 steel is fine-grained with grain size of several µm). Phase composition, microstructure and grain structure of the steels are retained after welding. Diffusion redistribution of Fe, Cr, W, V, Mo atoms results in forming the diffusion zones with different widths (several µm for W, V and Mo, ~25 for Cr and ~15 µm for Fe). Resulting concentration Cr profiles are typical for diffusion from limited sources and could be satisfactorily described by diffusion coefficient equal to ~1.1∙10-14 m2∙s-1 (the coefficient is weighted over the entire temperature range from 1200 oC to room temperature). Within the diffusion Cr and Fe zones, the Vickers microhardness decreases from ~2000 HV (for W6Mo5Cr4V2 steel) to ~530 HV (for 40Cr steel). During room-temperature tensile tests, the diffusion-welded steels were always fractured not in the diffusion joint but in 40Cr steel.
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Journal: ESM | Year: 2025 | Volume: 13 | Issue: 2 | Views: 406 | Reviews: 0

 

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