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Growing Science » International Journal of Industrial Engineering Computations » An experimental study on trim cutting operation using metal powder mixed dielectric in WEDM of Nimonic-90

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International Journal of Industrial Engineering Computations

ISSN 1923-2934 (Online) - ISSN 1923-2926 (Print)
Quarterly Publication
Volume 7 Issue 1 pp. 133-146 , 2016

An experimental study on trim cutting operation using metal powder mixed dielectric in WEDM of Nimonic-90 Pages 133-146 Right click to download the paper Download PDF

Authors: Vinod Kumar, Kamal Kumar Jangra, Vikas Kumar

DOI: 10.5267/j.ijiec.2015.7.002

Keywords: Machining rate, Metal powder, Micro-hardness, Nimonic-90, Recast layer, Rough cut, Surface roughness, Trim cut, WEDM

Abstract: This paper presents an experimental study on rough cut, trim cut using distilled water as a dielectric fluid and Al & Si metal powders in dielectric fluid for WEDM of Nimonic-90. First, the influence of discharge energy (DE) in rough cut is evaluated for machining rate (MR) and surface roughness (SR) and compared with trim cut without any metal powder additives in dielectric fluid. The effect of Al and Si metal powders (varying concentration of 1g/L, 2g/L and 3g/L) in dielectric fluid is studied separately and comparison is also made for MR, SR, recast layer and micro hardness of machined Nimonic-90. From the results it is observed that using trim cut, a fine and uniform surface texture is obtained irrespective of the high discharge energy of rough cut. Al and Si powders additives show a significant reduction in MR for trim cutting operation whereas a remarkable modification is obtained in surface textures after trim cut using metals powder mixed dielectric. SR improves with a concentration of 1g/L and shows a little increase with high concentration of both metals powder. Using metals powder in dielectric fluid, the recast layer becomes smooth and denser and thus, micro hardness increases.

How to cite this paper
Kumar, V., Jangra, K & Kumar, V. (2016). An experimental study on trim cutting operation using metal powder mixed dielectric in WEDM of Nimonic-90.International Journal of Industrial Engineering Computations , 7(1), 133-146.

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Journal: International Journal of Industrial Engineering Computations | Year: 2016 | Volume: 7 | Issue: 1 | Views: 2495 | Reviews: 0

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