How to cite this paper
Zahia, H., Athmane, Y., Lakhdar, B & Tarek, M. (2015). On the application of response surface methodology for predicting and optimizing surface roughness and cutting forces in hard turning by PVD coated insert.International Journal of Industrial Engineering Computations , 6(2), 267-284.
Refrences
Asiltürk, I., & Akkus, H. (2011). Determining the effect of cutting parameters on surface roughness in hard turning using the Taguchi method. Measurement, 44, 1697-1704.
Aneiro, F.M., Reginaldo, T.C., & Lincoin, C.B. (2008). Turning hardened steel using coated carbide at high cutting speeds. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 30, 104-109.
Aslan, E. (2005). Experimental investigation of cutting tool performance in high speed cutting of hardened X210 Cr12 cold-work tool steel (62 HRC). Materials & design, 26, 21-27.
Aouici, H., Yallese, M.A., Chaoui, K., Mabrouki, T., & Rigal, J.F. (2012). Analysis of surface roughness and cutting force components in hard turning with CBN tool: Prediction model and cutting conditions optimization. Measurement, 45, 344-353.
Benga, G.C., & Abrao, A.M. (2003). Turning of hardened 100Cr6 bearing steel with ceramic and PCBN cutting tools. Journal of Materials Processing Technology, 143-144, 237-241.
Casto, L.S., Valvo, L.E., & Ruis, V.F. (1993). Wear mechanism of ceramic tools. Wear, 160, 227-235.
Chou, Y.K., Evans, C.J., & Barash, M.M. (2002). Experimental investigation on CBN turning of hardened AISI 52 100 steel. Journal of Materials Processing Technology, 124, 274-283.
Chou, Y.K., & Song, H. (2004). Tool nose radius effects on finish turning. Journal of Materials Processing Technology, 148, 259-268.
Davim, J.P., & Figueira, L. (2007). Comparative evaluation of conventional and wiper ceramic tools on cutting forces, surface roughness, and tool wear in hard turning AISI D2 steel. J. Engineering Manufacture, 221, 625-633.
Davim, J.P., & Figueira, L. (2007). Machinability evaluation in hard turning of cold work tool steel (D2) with ceramic tools using statistical techniques. Materials & design, 28, 1186-1191.
Davim, J.P. (Ed). (2011). Machining of hard Materials. Springer.
Gained, V.N., Karnik, S.R., Faustino, M., & Davim, J.P. (2009). Machinability analysis in turning tungsten-copper composite for application in EDM electrodes. International Journal of Refractory Metals and Hard Materials, 27, 754-763.
Gaitonde, V.N., Karnik, S. R., Figueira, L., & Davim, J.P. (2011). Performance comparison of conventional and wiper ceramic inserts in hard turning through artificial neural network modeling. International Journal of Advanced Manufacturing Technology, 52, 101-114.
Gaitonde, V.N., Karnik, S. R., Figueira, L., & Davim, J.P. (2009). Analysis of machinability during hard turning of cold work tool steel (Type: AISI D2). Materials and Manufacturing Processes, 24, 1373-1382.
Hessainia, Z., Belbah, A., Yallese, M.A., Mabrouki, T., & Rigal, J.F. (2013). On the prediction of surface roughness in the hard turning based on cutting parameters and tool vibrations. Measurement, 46, 1671-1681.
Koelsch, J. (1992). Beyond TiN: New tool coatings pick up where TiN left off. Manufacturing Engineering, 27-32.
Kumar, A.S., Durai, R., & Sornakumar, T. (2003). Machinability of hardened steel using alumina based ceramic cutting tools. International Journal of Refractory Metals and Hard Materials, 21, 109-117.
Kennametal, H. (2000). Kennametal Hertel News Catalogue, News I 2000, Trade catalogue, Germany.
Lalwani, D.I., Mehta, N.K., & Jain, P.K. (2008). Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel. Journal of materials processing technology, 206, 167-179.
Luo, S.Y., Liao, Y.S., & Tsai, Y.Y. (1999). Wear characteristics in turning high hardened alloy steel by ceramic and CBN tools. Journal of Materials Processing Technology, 88, 114-121.
Lima, J.G., Avila, R.F., Abrao, A.M., Faustino, M., & Davim, J.P. (2005). Hard turning: AISI 4340 high strength low steel and AISI D2 cold work tool steel. Journal of Materials Processing Technology, 169, 388-395.
Lima, J.G., Avila, R.F., & Abrao, A.M. (2007). Turning of hardened AISI 4340 steel using coated carbide inserts, Journal. Engineering Manufacture, 221, 1359-1366.
Montgomery, D.C. (2001). Design and analysis of experiments. John Wiley & sons, New York.
More A. S., Jiang, W., Brown, W.D., & Malshe, A.P. (2006). Tool wear and machining performance of CBN-TiN coated carbide inserts and PCBN compact inserts in turning AISI 4340 hardened steel. Journal of Materials Processing Technology, 180, 253-262.
Montgomery, D.C., & Runger, G.C. (2003). Applied statistics and probability for engineers, third ed. John wiley & sons inc., USA
Montgomery, D.C., (2000). Design and analysis of experiments. John Wiley & sons.
Myers, R.H., & Montgomery, D.C. (2002). Response surface methodology: process and product optimization using designed experiments, 2nd ed. John Wiley and Sons, Inc.: New York,
Neseli, S., Yaldiz, S., & Türkes, E. (2011). Optimization of tool geometry parameters for turning operations based on the response surface methodology. Measurement, 44, 580-587.
Ozel, T., Hsu, T.K., & Zeren, E. (2005). Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel. International Journal of Advanced Manufacturing Technology, 25, 262-9.
Ozel, T., & Karpat, Y. (2005). Predictive modelling of surface roughness and tool wear in hard turning using regression and neural Networks. International Journal of Machine Tools and Manufacture, 45, 467-479.
Park, Y.W. (2002). Tool material dependence of hard turning on the surface quality. International Journal of the Korean Society of Precision Engineering, 3, 76-82.
Palanikumar, K. (2007). Modeling and analysis for surface roughness in machining glass fibre reinforced plastics using response surface methodology. Materials & design, 28, 2611–2618.
Ross, P. (1988). Taguchi techniques for quality engineering –loss function. Orthogonal experiments. Parameter and tolerance design, McGraw-Hill. New York, 10-50
Sahin, Y. (2003). The effect of A1203, Ti(C, N), and tin coatings on carbide tools when machining metal matrix composites. J. Surface Coatings and Technology, 24-8, 671-679.
Suresh, P.V.S., Rao, P.V., & Deshmukh, S.G. (2002). A genetic algorithmic approach for optimizing of surface roughness prediction model. International Journal of Machine Tools and Manufacture, 42, 675-680.
Sahoo, A.K., & Sahoo, B.D. (2011). Mathematical modelling and multi-response optimization using response surface methodology and grey based Taguchi method: an experimental investigation. International journal experimental design and process optimisation, 2, 221-242.
Sandvik, C. (2009). Catalogue General, Outils de coupe Sandvik Coromant, Tournage – Fraisage – perçage – Alésage – Attachements.
Sahin, Y., & Motorcu, A.R. (2005). Surface roughness model for machining of mild steel by coated cutting tools. Materials & design, 26, 321-326.
Thiele, J.D., Roberta, A.P., Thomas, R., & Shreyes, N.M. (2000). Effect of cutting edge geometry and workpiece hardness on surface residual stresses in finish hard turning of AISI 52 100 steel. ASME Journal of Manufacturing Science and Engineering, 122, 642-649.
Vikram K.C.H.R., Kesavan, N.P., & Ramamoorthy, B. (2008). Performance of TiCN and TiAIN tools in machining hardened steel under dry, wet and minimum fluid application.
International Journal of Machining and Machinability of Materials, 3, 133-142.
Yallese, M.A., Chaoui, K., Zeghib, N., Boulanouar, L., & Rigal, J.F. (2009). Hard machining of hardened bearing steel using cubic boron nitride tool. Journal of Materials Processing Technology, 209, 1092-1104.
Yallese, M.A., Rigal, J.F., Chaoui, K., & Boulanouar, L. (2005). The effects of cutting conditions on mixed ceramic and cubic boron nitride tool wear and on surface roughness during machining of X200Cr12 steel (60 HRC). Journal of Engineering Manufacture, 219, 35-55.
Zarepour, H., Fadaei, A., Karimi, D., & Amini, S. (2006). Statistical analysis on surface roughness in EDM process of tool steel DIN 1.2714 used in forging dies. In: Proceedings of AMPT, Las Vegas, USA, July 30-August3.
Aneiro, F.M., Reginaldo, T.C., & Lincoin, C.B. (2008). Turning hardened steel using coated carbide at high cutting speeds. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 30, 104-109.
Aslan, E. (2005). Experimental investigation of cutting tool performance in high speed cutting of hardened X210 Cr12 cold-work tool steel (62 HRC). Materials & design, 26, 21-27.
Aouici, H., Yallese, M.A., Chaoui, K., Mabrouki, T., & Rigal, J.F. (2012). Analysis of surface roughness and cutting force components in hard turning with CBN tool: Prediction model and cutting conditions optimization. Measurement, 45, 344-353.
Benga, G.C., & Abrao, A.M. (2003). Turning of hardened 100Cr6 bearing steel with ceramic and PCBN cutting tools. Journal of Materials Processing Technology, 143-144, 237-241.
Casto, L.S., Valvo, L.E., & Ruis, V.F. (1993). Wear mechanism of ceramic tools. Wear, 160, 227-235.
Chou, Y.K., Evans, C.J., & Barash, M.M. (2002). Experimental investigation on CBN turning of hardened AISI 52 100 steel. Journal of Materials Processing Technology, 124, 274-283.
Chou, Y.K., & Song, H. (2004). Tool nose radius effects on finish turning. Journal of Materials Processing Technology, 148, 259-268.
Davim, J.P., & Figueira, L. (2007). Comparative evaluation of conventional and wiper ceramic tools on cutting forces, surface roughness, and tool wear in hard turning AISI D2 steel. J. Engineering Manufacture, 221, 625-633.
Davim, J.P., & Figueira, L. (2007). Machinability evaluation in hard turning of cold work tool steel (D2) with ceramic tools using statistical techniques. Materials & design, 28, 1186-1191.
Davim, J.P. (Ed). (2011). Machining of hard Materials. Springer.
Gained, V.N., Karnik, S.R., Faustino, M., & Davim, J.P. (2009). Machinability analysis in turning tungsten-copper composite for application in EDM electrodes. International Journal of Refractory Metals and Hard Materials, 27, 754-763.
Gaitonde, V.N., Karnik, S. R., Figueira, L., & Davim, J.P. (2011). Performance comparison of conventional and wiper ceramic inserts in hard turning through artificial neural network modeling. International Journal of Advanced Manufacturing Technology, 52, 101-114.
Gaitonde, V.N., Karnik, S. R., Figueira, L., & Davim, J.P. (2009). Analysis of machinability during hard turning of cold work tool steel (Type: AISI D2). Materials and Manufacturing Processes, 24, 1373-1382.
Hessainia, Z., Belbah, A., Yallese, M.A., Mabrouki, T., & Rigal, J.F. (2013). On the prediction of surface roughness in the hard turning based on cutting parameters and tool vibrations. Measurement, 46, 1671-1681.
Koelsch, J. (1992). Beyond TiN: New tool coatings pick up where TiN left off. Manufacturing Engineering, 27-32.
Kumar, A.S., Durai, R., & Sornakumar, T. (2003). Machinability of hardened steel using alumina based ceramic cutting tools. International Journal of Refractory Metals and Hard Materials, 21, 109-117.
Kennametal, H. (2000). Kennametal Hertel News Catalogue, News I 2000, Trade catalogue, Germany.
Lalwani, D.I., Mehta, N.K., & Jain, P.K. (2008). Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel. Journal of materials processing technology, 206, 167-179.
Luo, S.Y., Liao, Y.S., & Tsai, Y.Y. (1999). Wear characteristics in turning high hardened alloy steel by ceramic and CBN tools. Journal of Materials Processing Technology, 88, 114-121.
Lima, J.G., Avila, R.F., Abrao, A.M., Faustino, M., & Davim, J.P. (2005). Hard turning: AISI 4340 high strength low steel and AISI D2 cold work tool steel. Journal of Materials Processing Technology, 169, 388-395.
Lima, J.G., Avila, R.F., & Abrao, A.M. (2007). Turning of hardened AISI 4340 steel using coated carbide inserts, Journal. Engineering Manufacture, 221, 1359-1366.
Montgomery, D.C. (2001). Design and analysis of experiments. John Wiley & sons, New York.
More A. S., Jiang, W., Brown, W.D., & Malshe, A.P. (2006). Tool wear and machining performance of CBN-TiN coated carbide inserts and PCBN compact inserts in turning AISI 4340 hardened steel. Journal of Materials Processing Technology, 180, 253-262.
Montgomery, D.C., & Runger, G.C. (2003). Applied statistics and probability for engineers, third ed. John wiley & sons inc., USA
Montgomery, D.C., (2000). Design and analysis of experiments. John Wiley & sons.
Myers, R.H., & Montgomery, D.C. (2002). Response surface methodology: process and product optimization using designed experiments, 2nd ed. John Wiley and Sons, Inc.: New York,
Neseli, S., Yaldiz, S., & Türkes, E. (2011). Optimization of tool geometry parameters for turning operations based on the response surface methodology. Measurement, 44, 580-587.
Ozel, T., Hsu, T.K., & Zeren, E. (2005). Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel. International Journal of Advanced Manufacturing Technology, 25, 262-9.
Ozel, T., & Karpat, Y. (2005). Predictive modelling of surface roughness and tool wear in hard turning using regression and neural Networks. International Journal of Machine Tools and Manufacture, 45, 467-479.
Park, Y.W. (2002). Tool material dependence of hard turning on the surface quality. International Journal of the Korean Society of Precision Engineering, 3, 76-82.
Palanikumar, K. (2007). Modeling and analysis for surface roughness in machining glass fibre reinforced plastics using response surface methodology. Materials & design, 28, 2611–2618.
Ross, P. (1988). Taguchi techniques for quality engineering –loss function. Orthogonal experiments. Parameter and tolerance design, McGraw-Hill. New York, 10-50
Sahin, Y. (2003). The effect of A1203, Ti(C, N), and tin coatings on carbide tools when machining metal matrix composites. J. Surface Coatings and Technology, 24-8, 671-679.
Suresh, P.V.S., Rao, P.V., & Deshmukh, S.G. (2002). A genetic algorithmic approach for optimizing of surface roughness prediction model. International Journal of Machine Tools and Manufacture, 42, 675-680.
Sahoo, A.K., & Sahoo, B.D. (2011). Mathematical modelling and multi-response optimization using response surface methodology and grey based Taguchi method: an experimental investigation. International journal experimental design and process optimisation, 2, 221-242.
Sandvik, C. (2009). Catalogue General, Outils de coupe Sandvik Coromant, Tournage – Fraisage – perçage – Alésage – Attachements.
Sahin, Y., & Motorcu, A.R. (2005). Surface roughness model for machining of mild steel by coated cutting tools. Materials & design, 26, 321-326.
Thiele, J.D., Roberta, A.P., Thomas, R., & Shreyes, N.M. (2000). Effect of cutting edge geometry and workpiece hardness on surface residual stresses in finish hard turning of AISI 52 100 steel. ASME Journal of Manufacturing Science and Engineering, 122, 642-649.
Vikram K.C.H.R., Kesavan, N.P., & Ramamoorthy, B. (2008). Performance of TiCN and TiAIN tools in machining hardened steel under dry, wet and minimum fluid application.
International Journal of Machining and Machinability of Materials, 3, 133-142.
Yallese, M.A., Chaoui, K., Zeghib, N., Boulanouar, L., & Rigal, J.F. (2009). Hard machining of hardened bearing steel using cubic boron nitride tool. Journal of Materials Processing Technology, 209, 1092-1104.
Yallese, M.A., Rigal, J.F., Chaoui, K., & Boulanouar, L. (2005). The effects of cutting conditions on mixed ceramic and cubic boron nitride tool wear and on surface roughness during machining of X200Cr12 steel (60 HRC). Journal of Engineering Manufacture, 219, 35-55.
Zarepour, H., Fadaei, A., Karimi, D., & Amini, S. (2006). Statistical analysis on surface roughness in EDM process of tool steel DIN 1.2714 used in forging dies. In: Proceedings of AMPT, Las Vegas, USA, July 30-August3.