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How to cite this paper
APA: Sarangi, S., Mishra, A & Sahoo, S. (2023). An experimental investigation on metallurgical and corrosion behavior of atmospheric plasma sprayed Stellite 6 powder on AISI 304 stainless steel. Current Chemistry Letters, 12(2), 459-470.
Chicago/Turabian: Sarangi, S., Mishra, A & Sahoo, S. 2023. "An experimental investigation on metallurgical and corrosion behavior of atmospheric plasma sprayed Stellite 6 powder on AISI 304 stainless steel." Current Chemistry Letters 12, no. 2 (2023): 459-470.
AMA: Sarangi, S., Mishra, A & Sahoo, S. An experimental investigation on metallurgical and corrosion behavior of atmospheric plasma sprayed Stellite 6 powder on AISI 304 stainless steel. Current Chemistry Letters. 2023;12(2):459-470.
References
1 Hidalgo V. H., Varela J. B., Menéndez A. C., and Martınez, S. P. (2001) High temperature erosion wear of flame and plasma-sprayed nickel–chromium coatings under simulated coal-fired boiler atmospheres. Wear, 247(2), 214-222.
2 Ahmed R., Elameen M., Faisal N. H., El-Sherik A. M., Elakwah Y. O., and Goosen, M. F. A. (2014) Single asperity nano scratch behavior of HIPed and cast Stellite 6 alloys. Wear, 312 (1-2) 70-82.
3 Apay S., and Gulenc, B. (2014) Wear properties of AISI 1015 steel coated with Stellite 6 by microlaser welding. Mater. Des., 55, 1-8.
4 Giacchi J. V., Morando C. N., Fornaro O., and Palacio, H. A. (2011) Microstructural characterization of as-cast biocompatible Co–Cr–Mo alloys. Mater. Charact., 62(1) 53-61.
5 Pawlowski L. (2008) The science and engineering of thermal spray coatings. John Wiley & Sons.
6 Di Girolamo G., Brentari A., Blasi C., and Serra E. (2014) Microstructure and mechanical properties of plasma sprayed alumina-based coatings. Ceram. Int., 40(8), 12861-12867.
7 Zavareh M. A., Sarhan A. A. D. M., Abd Razak B. B., and Basirun W. J. (2014) Plasma thermal spray of ceramic oxide coating on carbon steel with enhanced wear and corrosion resistance for oil and gas applications. Ceram. Int., 40(9), 14267-14277.
8 Toma D., Brandl W., and Marginean, G. (2001) Wear and corrosion behaviour of thermally sprayed cermet coatings. Surf. Coat. Technol., 138(2-3), 149-158.
9 Liao H., Normand B., and Coddet C. (2000) Influence of coating microstructure on the abrasive wear resistance of WC/Co cermet coatings. Surf. Coat. Technol., 124(2-3), 235-242.
10 Swain B., Mallick P., Bhuyan S. K., Mohapatra S. S., Mishra S. C., and Behera, A. (2020) Mechanical properties of NiTi plasma spray coating. J. Therm. Spray Technol., 29(4), 741-755.
11 Zhang P. X., Yan, H., and Sun, Y. H. (2021) Microstructure, microhardness and corrosion resistance of laser cladding Al2O3@ Ni composite coating on 304 stainless steel. J. Mater. Sci., 56(13), 8209-8224.
12 Zhai L. L., Ban C. Y., and Zhang J. W. (2019) Microstructure, microhardness and corrosion resistance of NiCrBSi coatings under electromagnetic field auxiliary laser cladding. Surf. Coat. Technol., 358, 531-538.
13 Luo F., Cockburn A., Lupoi R., Sparkes M., and O'Neill, W. (2012) Performance comparison of Stellite 6® deposited on steel using supersonic laser deposition and laser cladding. Surf. Coat. Technol., 212, 119-127.
14 Lin W. C., and Chen C. (2006) Characteristics of thin surface layers of cobalt-based alloys deposited by laser cladding. Surf. Coat. Technol., 200(14-15), 4557-4563.
15 Budzyński P., Kamiński M., Turek M., and Wiertel M. (2020) Impact of nitrogen and manganese ion implantation on the tribological properties of Stellite 6 alloy. Wear, 456, 203360.
16 Thawari N., Gullipalli C., Katiyar J. K., and Gupta T. V. K. (2021) Influence of buffer layer on surface and tribomechanical properties of laser cladded Stellite 6. Mater. Sci. Eng. B Solid State Mater.Adv.Technol., 263, 114799.
17 Jeyaprakash N., Yang C. H., and Tseng S. P. (2021) Wear Tribo-performances of laser cladding Colmonoy-6 and Stellite-6 Micron layers on stainless steel 304 using Yb: YAG disk laser. Met. Mater. Int., 27(6), 1540-1553.
18 Magarò P., Marino A. L., Di Schino, A., Furgiuele F., Maletta C., Pileggi R., Sgambitterra E., and Tului M. (2019) Effect of process parameters on the properties of Stellite-6 coatings deposited by Cold Gas Dynamic Spray. Surf. Coat. Technol., 377, 124934.
19 Sassatelli P., Bolelli G., Gualtieri M. L., Heinonen E., Honkanen M., Lusvarghi L., Manfredini T., Rigon R., and Vippola, M. (2018) Properties of HVOF-sprayed Stellite-6 coatings. Surf. Coat. Technol., 338 45-62.
20 Bartkowski D., Młynarczak A., Piasecki A., Dudziak B., Gościański M., and Bartkowska, A. (2015) Microstructure, microhardness and corrosion resistance of Stellite-6 coatings reinforced with WC particles using laser cladding. Opt. Laser Technol., 68, 191-201.
21 Dinega D. P., and Bawendi M. G. (1999) A solution‐phase chemical approach to a new crystal structure of cobalt. Angew. Chem. Int. Ed., 38(12) 1788-1791.
22 Duflos F., & Stohr J. F. (1982) Comparison of the quench rates attained in gas-atomized powders and melt-spun ribbons of Co-and Ni-base superalloys: influence on resulting microstructures. J. Mater. Sci., 17(12) 3641-3652.
23 Biswal S. R.,and Sahoo S. (2020) Fabrication of WS2 Dispersed Al-Based Hybrid Composites Processed by Powder Metallurgy: Effect of Compaction Pressure and Sintering Temperature. J. Inorg. Organomet. Polym. Mater., 30(8) 2971-2978.
24 Stellite Alloys-Chemical composition, Mechanical Properties Retrived from:https://www.azom.com/article.aspx?ArticleID=9857
25 Debasish D., Bajpai S., Gochhayat S., Dash T., Pati A. R., Patra P. K., Bhagat A. N., Singh S.K., and Rout T. K. (2022) Plasma processing of Fe-P/rGO powder for making robust wear resistance and anticorrosion coating over mild steel. Mater. Res. Express., 9(2) 026526.
26 Sidhu B. S., and Prakash S. (2006) Studies on the behaviour of stellite-6 as plasma sprayed and laser remelted coatings in molten salt environment at 900 C under cyclic conditions. J. Mater. Process. Technol., 172(1) 52-63.
27 Sidhu H. S., Sidhu B. S., and Prakash, S. (2007) Solid particle erosion of HVOF sprayed NiCr and Stellite-6 coatings. Surf. Coat. Technol., 202(2) 232-238.
28 Men X., Tao F., Gan L., Zhao F., and Xu Z. (2019) Erosion behavior and surface cracking mechanism of Co-based coating deposited via PTA under high-speed propellant airflow. Surf. Coat. Technol., 372, 369-375.
29 Lolla T., Siefert J., Babu S. S., and Gandy D. (2014) Delamination failures of Stellite hardfacing in power plants: a microstructural characterisation study. Sci. Technol. Weld. Join., 19(6), 476-486.
30 Singh R., Kumar D., Mishra S. K., and Tiwari, S. K. (2014) Laser cladding of Stellite 6 on stainless steel to enhance solid particle erosion and cavitation resistance. Surf. Coat. Technol., 251, 87-97.
31 Davis, J. R. (2000) Nickel, cobalt, and their alloys. ASM international.
32 Deshpande S., Sampath S., and Zhang H. (2006) Mechanisms of oxidation and its role in microstructural evolution of metallic thermal spray coatings—Case study for Ni–Al. . Surf. Coat. Technol., 200(18-19), 5395-5406.
33 Dent A. H., Horlock A. J., McCartney D. G., and Harris S. J. (2001) Microstructural characterization of a Ni-Cr-BC based alloy coating produced by high velocity oxy-fuel thermal spraying. . Surf. Coat. Technol., 139(2-3), 244-250.
34 Sawant M. S., and Jain N. K. (2017) Investigations on wear characteristics of Stellite coating by micro-plasma transferred arc powder deposition process. Wear, 378, 155-164.
35 Yu H., Ahmed R., Lovelock H. D. V., and Davies S. (2009) Influence of manufacturing process and alloying element content on the tribomechanical properties of cobalt-based alloys, J. Tribol., 131(1), 011601.
36 Liu R., Yao J., Zhang Q., Yao M. X., and Collier R. (2015) Effects of molybdenum content on the wear/erosion and corrosion performance of low-carbon Stellite alloys. Mater. Des., 78, 95-106.
2 Ahmed R., Elameen M., Faisal N. H., El-Sherik A. M., Elakwah Y. O., and Goosen, M. F. A. (2014) Single asperity nano scratch behavior of HIPed and cast Stellite 6 alloys. Wear, 312 (1-2) 70-82.
3 Apay S., and Gulenc, B. (2014) Wear properties of AISI 1015 steel coated with Stellite 6 by microlaser welding. Mater. Des., 55, 1-8.
4 Giacchi J. V., Morando C. N., Fornaro O., and Palacio, H. A. (2011) Microstructural characterization of as-cast biocompatible Co–Cr–Mo alloys. Mater. Charact., 62(1) 53-61.
5 Pawlowski L. (2008) The science and engineering of thermal spray coatings. John Wiley & Sons.
6 Di Girolamo G., Brentari A., Blasi C., and Serra E. (2014) Microstructure and mechanical properties of plasma sprayed alumina-based coatings. Ceram. Int., 40(8), 12861-12867.
7 Zavareh M. A., Sarhan A. A. D. M., Abd Razak B. B., and Basirun W. J. (2014) Plasma thermal spray of ceramic oxide coating on carbon steel with enhanced wear and corrosion resistance for oil and gas applications. Ceram. Int., 40(9), 14267-14277.
8 Toma D., Brandl W., and Marginean, G. (2001) Wear and corrosion behaviour of thermally sprayed cermet coatings. Surf. Coat. Technol., 138(2-3), 149-158.
9 Liao H., Normand B., and Coddet C. (2000) Influence of coating microstructure on the abrasive wear resistance of WC/Co cermet coatings. Surf. Coat. Technol., 124(2-3), 235-242.
10 Swain B., Mallick P., Bhuyan S. K., Mohapatra S. S., Mishra S. C., and Behera, A. (2020) Mechanical properties of NiTi plasma spray coating. J. Therm. Spray Technol., 29(4), 741-755.
11 Zhang P. X., Yan, H., and Sun, Y. H. (2021) Microstructure, microhardness and corrosion resistance of laser cladding Al2O3@ Ni composite coating on 304 stainless steel. J. Mater. Sci., 56(13), 8209-8224.
12 Zhai L. L., Ban C. Y., and Zhang J. W. (2019) Microstructure, microhardness and corrosion resistance of NiCrBSi coatings under electromagnetic field auxiliary laser cladding. Surf. Coat. Technol., 358, 531-538.
13 Luo F., Cockburn A., Lupoi R., Sparkes M., and O'Neill, W. (2012) Performance comparison of Stellite 6® deposited on steel using supersonic laser deposition and laser cladding. Surf. Coat. Technol., 212, 119-127.
14 Lin W. C., and Chen C. (2006) Characteristics of thin surface layers of cobalt-based alloys deposited by laser cladding. Surf. Coat. Technol., 200(14-15), 4557-4563.
15 Budzyński P., Kamiński M., Turek M., and Wiertel M. (2020) Impact of nitrogen and manganese ion implantation on the tribological properties of Stellite 6 alloy. Wear, 456, 203360.
16 Thawari N., Gullipalli C., Katiyar J. K., and Gupta T. V. K. (2021) Influence of buffer layer on surface and tribomechanical properties of laser cladded Stellite 6. Mater. Sci. Eng. B Solid State Mater.Adv.Technol., 263, 114799.
17 Jeyaprakash N., Yang C. H., and Tseng S. P. (2021) Wear Tribo-performances of laser cladding Colmonoy-6 and Stellite-6 Micron layers on stainless steel 304 using Yb: YAG disk laser. Met. Mater. Int., 27(6), 1540-1553.
18 Magarò P., Marino A. L., Di Schino, A., Furgiuele F., Maletta C., Pileggi R., Sgambitterra E., and Tului M. (2019) Effect of process parameters on the properties of Stellite-6 coatings deposited by Cold Gas Dynamic Spray. Surf. Coat. Technol., 377, 124934.
19 Sassatelli P., Bolelli G., Gualtieri M. L., Heinonen E., Honkanen M., Lusvarghi L., Manfredini T., Rigon R., and Vippola, M. (2018) Properties of HVOF-sprayed Stellite-6 coatings. Surf. Coat. Technol., 338 45-62.
20 Bartkowski D., Młynarczak A., Piasecki A., Dudziak B., Gościański M., and Bartkowska, A. (2015) Microstructure, microhardness and corrosion resistance of Stellite-6 coatings reinforced with WC particles using laser cladding. Opt. Laser Technol., 68, 191-201.
21 Dinega D. P., and Bawendi M. G. (1999) A solution‐phase chemical approach to a new crystal structure of cobalt. Angew. Chem. Int. Ed., 38(12) 1788-1791.
22 Duflos F., & Stohr J. F. (1982) Comparison of the quench rates attained in gas-atomized powders and melt-spun ribbons of Co-and Ni-base superalloys: influence on resulting microstructures. J. Mater. Sci., 17(12) 3641-3652.
23 Biswal S. R.,and Sahoo S. (2020) Fabrication of WS2 Dispersed Al-Based Hybrid Composites Processed by Powder Metallurgy: Effect of Compaction Pressure and Sintering Temperature. J. Inorg. Organomet. Polym. Mater., 30(8) 2971-2978.
24 Stellite Alloys-Chemical composition, Mechanical Properties Retrived from:https://www.azom.com/article.aspx?ArticleID=9857
25 Debasish D., Bajpai S., Gochhayat S., Dash T., Pati A. R., Patra P. K., Bhagat A. N., Singh S.K., and Rout T. K. (2022) Plasma processing of Fe-P/rGO powder for making robust wear resistance and anticorrosion coating over mild steel. Mater. Res. Express., 9(2) 026526.
26 Sidhu B. S., and Prakash S. (2006) Studies on the behaviour of stellite-6 as plasma sprayed and laser remelted coatings in molten salt environment at 900 C under cyclic conditions. J. Mater. Process. Technol., 172(1) 52-63.
27 Sidhu H. S., Sidhu B. S., and Prakash, S. (2007) Solid particle erosion of HVOF sprayed NiCr and Stellite-6 coatings. Surf. Coat. Technol., 202(2) 232-238.
28 Men X., Tao F., Gan L., Zhao F., and Xu Z. (2019) Erosion behavior and surface cracking mechanism of Co-based coating deposited via PTA under high-speed propellant airflow. Surf. Coat. Technol., 372, 369-375.
29 Lolla T., Siefert J., Babu S. S., and Gandy D. (2014) Delamination failures of Stellite hardfacing in power plants: a microstructural characterisation study. Sci. Technol. Weld. Join., 19(6), 476-486.
30 Singh R., Kumar D., Mishra S. K., and Tiwari, S. K. (2014) Laser cladding of Stellite 6 on stainless steel to enhance solid particle erosion and cavitation resistance. Surf. Coat. Technol., 251, 87-97.
31 Davis, J. R. (2000) Nickel, cobalt, and their alloys. ASM international.
32 Deshpande S., Sampath S., and Zhang H. (2006) Mechanisms of oxidation and its role in microstructural evolution of metallic thermal spray coatings—Case study for Ni–Al. . Surf. Coat. Technol., 200(18-19), 5395-5406.
33 Dent A. H., Horlock A. J., McCartney D. G., and Harris S. J. (2001) Microstructural characterization of a Ni-Cr-BC based alloy coating produced by high velocity oxy-fuel thermal spraying. . Surf. Coat. Technol., 139(2-3), 244-250.
34 Sawant M. S., and Jain N. K. (2017) Investigations on wear characteristics of Stellite coating by micro-plasma transferred arc powder deposition process. Wear, 378, 155-164.
35 Yu H., Ahmed R., Lovelock H. D. V., and Davies S. (2009) Influence of manufacturing process and alloying element content on the tribomechanical properties of cobalt-based alloys, J. Tribol., 131(1), 011601.
36 Liu R., Yao J., Zhang Q., Yao M. X., and Collier R. (2015) Effects of molybdenum content on the wear/erosion and corrosion performance of low-carbon Stellite alloys. Mater. Des., 78, 95-106.