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Growing Science » Authors » Edosa Ketema Kelbesa

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Optimization of CNC turning of Al 1100 grade alloy using response surface methodology (RSM) and machine learning algorithms Pages 249-260 Right click to download the paper Download PDF

Authors: Mahesh Gopal, Lemi Negera Woyessa, Jabesa Adula, Jaleta Sori Nagasa, Edosa Ketema Kelbesa, Adugna Fikadu Geleta

doi 10.5267/j.esm.2026.4.006

🔑 Keywords: Design of Experiments, Response Surface Methodology, Analysis of Variance, Design Expert-V13, Surface roughness, Temperature, Machining time

Abstract:
Aluminum 1100 is a commercially pure aluminum alloy with properties suitable for applications requiring ductility and workability. It is soft, weldable, and corrosion-resistant. This study attempts to determine the influence of machining on high-speed turning operations. The experiment is designed using the Design of Experiments of Response Surface Methodology, using input parameters such as cutting speed, feed rate, and cutting depth, to estimate surface roughness, temperature, and machining time of aluminum1100 as the workpiece material, with a carbide tool used for operation. The Analysis of Variance technique has been used to test the material's performance. In contrast, the Design Expert software has been used to study the impact of cutting parameters on the workpiece. A Backpropagation ANN model is developed in MATLAB to optimize cutting parameters and reduce Ra, T, and Tm values. The ANN indicates that the lowest expected value is in this case. The Multi-Objective Genetic Algorithms are employed to forecast turning parameters, and it is observed that, for an input parameter grouping of 16 Pareto-optimal solution sets, the ideal Ra ranges from 1.37 to 1.62 µm, and the temperature ranges from 34.10 to 34.08 °C. The machining time ranges from 1.27 to 1.34 min. Among all, cutting speed has the greatest influence on the parameter. The confirmatory analysis shows that the experimental and predicted values differ by less than ±2% and agree admirably with the experimental values.
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Journal: ESM | Year: 2026 | Volume: 14 | Issue: 3 | Views: 1391

 

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