The current paper investigates a two-stage flow shop scheduling model with no idle restriction, in which the time taken by machines to set-up is separately considered from the processing time. Owing to inherent usefulness as well as relevance in real-world situations, jobs' weight has additionally included. To eliminate machine idle time and cutting machine cost of rental, the reason for the conduct of the study is to provide a heuristic algorithm which, once put into practice, processes jobs in an optimal way, guarantees in smallest conceivable make span. Multiple computational examples generated in MATLAB 2019a serve as testament to the efficacy of the proposed strategy. The outcomes are contrasted with the current methods that Johnson, Palmer and NEH have demonstrated.

No-wait flow shop scheduling refers to continuous flow of jobs through different machines. The job once started should have the continuous processing through the machines without wait. This situation occurs when there is a lack of an intermediate storage between the processing of jobs on two consecutive machines. The problem of no-wait with the objective of minimizing makespan in flow shop scheduling is NP-hard; therefore the heuristic algorithms are the key to solve the problem with optimal solution or to approach nearer to optimal solution in simple manner. The paper describes two heuristics, one constructive and an improvement heuristic algorithm obtained by modifying the constructive one for sequencing n-jobs through m-machines in a flow shop under no-wait constraint with the objective of minimizing makespan. The efficiency of the proposed heuristic algorithms is tested on 120 Taillard’s benchmark problems found in the literature against the NEH under no-wait and the MNEH heuristic for no-wait flow shop problem. The improvement heuristic outperforms all heuristics on the Taillard’s instances by improving the results of NEH by 27.85%, MNEH by 22.56% and that of the proposed constructive heuristic algorithm by 24.68%. To explain the computational process of the proposed algorithm, numerical illustrations are also given in the paper. Statistical tests of significance are done in order to draw the conclusions.